Installation

2AZ-FE FUEL: FUEL PUMP: INSTALLATION

1. INSTALL FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY

(a) Install a new fuel suction tube set gasket onto the fuel tank.





(b) Align the protrusion on the fuel pump with the cutout on the fuel tank and install the fuel suction with pump and gauge tube assembly.

NOTICE:
The arm of the sender gauge should not be bent.





2. INSTALL FUEL PUMP GAUGE RETAINER

(a) While holding the fuel suction with pump and gauge tube assembly by hand to prevent it from tilting, align the mark on the fuel pump gauge retainer with the start mark on the fuel tank and tighten the fuel pump gauge retainer 180°by hand.





NOTICE:
Replace the fuel pump gauge retainer.

(b) Using SST, tighten the fuel pump gauge retainer approximately 360° so that the mark on the retainer comes within the range shown in the illustration.





HINT
* Align the ribs on the fuel pump gauge retainer with the tips of SST.
* At the point where the retainer is turned 90°from the start of the thread, push the retainer in from the opposite side to the start of the thread. Check that the thread on the retainer is properly engaged with the one on the fuel tank.

3. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY

(a) Insert the fuel tank main tube.





(b) Install the tube joint clip.

NOTICE:
* Check that there are no scratches or foreign matter on the connecting parts.
* Check that the fuel tube joint is inserted securely.
* Check that the fuel tube joint clip is on the collar of the fuel tube joint.
* After installing the tube joint clips, check that the fuel tube joints have not been pulled off.
* Do not damage any clips. If a clip is damaged, replace it.

4. INSTALL REAR FLOOR SERVICE HOLE COVER

(a) Connect the fuel pump connector.





(b) Install the rear floor service hole cover with new butyl tape.





5. INSPECT FOR FUEL LEAK

Fuel System

6. INSTALL REAR DOOR SCUFF PLATE RH Installation

7. INSTALL REAR DOOR SCUFF PLATE LH Installation

8. INSTALL BENCH TYPE REAR SEAT CUSHION ASSEMBLY

(a) Install the bench type rear seat cushion with the 5 bolts.





Torque : 42 Nm (428 kgf-cm, 31 ft-lbf)

9. INSTALL REAR SEAT UNDER TRAY COVER

(a) Engage the 3 guide, 3clips and install the rear seat under tray cover.





10. INSTALL REAR SEAT CUSHION WITH COVER PAD SUB-ASSEMBLY Installation