Disassembly

U241E AUTOMATIC TRANSAXLE: DIFFERENTIAL CASE: DISASSEMBLY

1. REMOVE FRONT DIFFERENTIAL RING GEAR

(a) Place matchmarks on the ring gear and differential case.





(b) Remove the 10 bolts.





(c) Using a plastic-faced hammer, tap on the ring gear to remove it from the case.





2. REMOVE FRONT DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING

SST : 09950-40011

09951-04020

09952-04010

09953-04020

09954-04010

09955-04061

09957-04010

09958-04011

SST : 09950-60010

09951-00340

SST : 09387-00041

09387-01030

09387-01041

SST : 09387-02010

SST : 09387-02020

(a) Using SST, remove the front differential case tapered roller bearing front inner race from the differential case.





SST : 09950-40011

09951-04020

09952-04010

09953-04020

09954-04010

09955-04061

09957-04010

09958-04011

SST : 09950-60010

09951-00340

(b) Using SST, remove the front differential case tapered roller bearing front outer race and differential case washer.

SST : 09387-00041

09387-01030

09387-02010

09387-02020





3. REMOVE FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING

SST : 09950-40011

09951-04020

09952-04010

09953-04020

09954-04010

09955-04061

09957-04010

09958-04011

SST : 09950-60010

09951-00340

SST : 09387-00041

09387-01030

09387-01041

SST : 09387-02010

SST : 09387-02020

(a) Using SST, remove the front differential case tapered roller bearing rear inner race from the differential case.





SST : 09950-40011

09951-04020

09952-04010

09953-04020

09954-04010

09955-04061

09957-04010

09958-04011

SST : 09950-60010

09951-00340

(b) Using SST, remove the front differential case tapered roller bearing rear outer race from the differential case washer.

SST : 09387-00041

09387-01030

09387-02010

09387-02020





4. REMOVE FRONT DIFFERENTIAL PINION SHAFT STRAIGHT PIN

(a) Using a punch and hammer, loosen the staked part of the differential case.





(b) Using a pin punch (5 mm), tap the pin out from the ring gear side.





5. REMOVE NO. 1 FRONT DIFFERENTIAL PINION SHAFT

(a) Remove the front differential pinion shaft from the differential case.





6. REMOVE FRONT DIFFERENTIAL SIDE GEAR

(a) Remove the 2 front differential pinions, 2 pinion thrust washers, 2 front differential side gears and 2 side gear thrust washers from the differential case.





7. REMOVE DIFFERENTIAL SIDE BEARING RETAINER OIL SEAL

(a) Place the transaxle case in a vise.





(b) Using SST, remove the oil seal.

SST : 09308-00010

8. REMOVE TRANSAXLE HOUSING OIL SEAL

(a) Place the transaxle housing in a vise.





(b) Using SST, remove the oil seal.

SST : 09308-00010