Operation CHARM: Car repair manuals for everyone.

Heater Core: Service and Repair

Heater Core

1. Disconnect battery ground cable.
2. Drain coolant.
3. Loosen clamps, then remove hoses from the heater unit.
4. Separate left and right defroster ducts from nozzles and remove ducts from heater unit.
5. Disconnect blower motor and fan switch electrical connectors.
6. Disconnect heater unit air mix and mode cables.
7. Remove heater unit to instrument panel attaching bolt.
8. Open glove box then, while pulling stopper clips inward, lower the glove box.
9. Disconnect inside-outside air control cable at blower assembly.
10. Remove instrument panel as follows:
a. Remove steering wheel as outlined previously in this section.
b. Remove defroster duct.
c. Disconnect heater control cable from inside-outside air selector rod at heater unit.
d. Disconnect speedometer cable.
e. Disconnect electrical harness connector.
f. Remove instrument panel attaching bolt covers, attaching bolts, then instrument panel.
11. Remove blower assembly and heater unit attaching bolts.
12. Carefully remove heater unit.
13. Remove heater core cushion.
14. Loosen and remove heater core holder.
15. Remove heater core from heater unit.
16. Reverse procedure to install.