Operation CHARM: Car repair manuals for everyone.

Fuel Pump: Service and Repair



Fuel Pump Unit:





Fuel Pump / REMOVAL

WARNING: Place "No fire" signs near the working area.
Be careful not to spill fuel on the floor.


1. Release fuel pressure.






2. Open fuel filler flap lid, and remove fuel filler cap.






3. Disconnect battery ground cable.
4. Remove the floor box located just behind the rear seats.






5. Remove access hole lid.






6. Disconnect connector from fuel pump.
7. Move clips, and then disconnect fuel delivery hose (A), return hose (B) and jet pump hose (C).






8. Disconnect quick connector, and then disconnect fuel delivery hose (A).
Fuel Return Line
Fuel Supply Line






9. Remove nuts which install fuel pump assembly onto fuel tank.






10. Take off fuel pump from fuel tank.


INSTALLATION
Install in the reverse order of removal. Do the following:
1. Always use new gaskets.
2. Ensure sealing portion is free from fuel or foreign particles before installation.
3. Tighten nuts in alphabetical sequence shown in the figure to specified torque.





Tightening Torque: 4.4 N.m (0.45 kgf-m, 3.3 ft-lb)