Cylinder Block Assembly: Specifications
Cylinder Block and related component specifications
Tighten the 10 mm cylinder block connecting bolts in alphabetical sequence shown in the figure. (LH side)
Tighten the 10 mm cylinder block connecting bolts in alphabetical sequence shown in the figure. (RH side)
Warping limit 0.05 mm (0.0020 inch)
Grinding limit 0.1 mm (0.004 inch)
Standard height of cylinder block 201.0 mm (7.91 inch)
Cylinder bore
Cylinder to piston clearance at 20°C (68°F):
Standard -0.010 - 0.010 mm (-0.0004 - 0.0004 inch)
Limit 0.030 mm (0.0012 inch)
Limit of cylinder enlarging (boring) 0.5 mm (0.020 inch)
Standard clearance between piston pin and hole in piston
Standard 0.004 - 0.008 mm (0.0002 - 0.0003 inch)
Limit 0.020 mm (0.0008 inch)
Tighten the 10 mm cylinder block connecting bolts in alphabetical sequence shown in the figure. (RH side)
Further tighten the LH side bolts (A - D) in alphabetical sequence.
Further tighten the RH side bolts (E - J) in alphabetical sequence.
Further tighten the LH side bolts (A - D) by 90° in alphabetical sequence.
Further tighten the RH side bolts (E - J) by 90° in alphabetical sequence.
Tighten the 8 mm and 6 mm cylinder block connecting bolts in alphabetical sequence shown in the figure
Connecting rod bearing
Oil clearance
STD 0.017 - 0.045 mm (0.0007 - 0.0018 inch)
Limit 0.05 mm (0.0020 inch)
STD 0.03 mm (0.0012 inch) US
1.490 - 1.502 mm (0.587 - 0.591 inch)
1.504 - 1.512 mm (0.592 - 0.0595 inch)
Thickness at center portion
0.05 mm (0.0020 inch) US 1.514 - 1.522 mm (0.0596 - 0.0599 inch)
0.25 mm (0.0098 inch) US 1.614 - 1.622 mm (0.0635 - 0.0639 inch)
Tighten the 10 mm cylinder block connecting bolts in alphabetical sequence shown in the figure. (RH side)
Limit of bend or twist per 100 mm (3.94 inch) in length 0.10 mm (0.0039 inch)
Connecting rod side clearance
Standard 0.070 - 0.330 mm (0.0028 - 0.0130 inch)
Limit 0.40 mm (0.016 inch)
Connecting rod oil clearance
Crankshaft main bearing
Crankshaft
Crank journal diameter
Crankshaft pulley bolts
Tightening torque 180 Nm (18.3 Nm (18.3 kgf-cm, 132.7 ft. lbs.)
Piston
Clearance between piston pin and bushing
Standard 0 - 0.022 mm (0 - 0.0009 inch)
Limit 0.030 mm (0.0012 inch)
Piston ring gap
Clearance between piston ring and piston ring groove