Cylinder Block Assembly: Specifications
Cylinder blockSurface warpage limit (mating with cylinder head) 0.025 mm (0.00098 inch)
Grinding limit 0.1 mm (0.004 inch)
Standard height 201.0 mm (7.91 inch)
Cylinder inner diameter
Standard
A 99.505 - 99.515 mm (3.9175 - 3.9179 inch)
B 99.495 - 99.505 mm (3.9171 - 3.9175 inch)
Taper
Standard 0.015 mm (0.0006 inch)
Limit 0.050 mm (0.0020 inch)
Out-of-roundness
Standard 0.010 mm (0.0004 inch)
Limit 0.050 mm (0.0020 inch)
Piston clearance
Standard -0 010 - 0.010 mm (-0.00039 - 0.00039 inch)
Limit 0.030 mm (0.0012 inch)
Boring limit 0.5 mm (0.020 inch)
Crank journal
Out-of-roundness 0.005 mm (0.0002 inch)
Cylindricality 0.006 mm (0.0002 inch)
Grinding limit (dia.) To 59.750 mm (2.3514 inch)
Crankpin outer diameter
Standard 51.984 - 52.000 mm (2.0466 - 2.0472 inch)
0.03 (0.0012) US 51.954 - 51.970 mm (2.0454 - 2.0461 inch)
0.05 (0.0020) US 51.934 - 51.950 mm (2.0446 - 2.0453 inch)
0.25 (0.0098) US 51.734 - 51.750 mm (2.0368 - 2.0374 inch)
Crank journal outer diameter
Standard 59.992 - 60.008 mm (2.3619 - 2.3615 inch)
0.03 (0.0012) US 59.962 - 59.978 mm (2.3607 - 2.3613 inch)
0.05 (0.0020) US 59.942 - 59.958 mm (2.3599 - 2.3605 inch)
0.25 (0.0098) US 59.742 - 59.758 mm (2.3520 - 2.3527 inch)
Main bearing
#1, #3
Standard 1.998 - 2.011 mm (0.0787 - 0.0792 inch)
0.03 (0.0012) US 2.017 - 2.020 mm (0.0794 - 0.0795 inch)
0.05 (0.0020) US 2.027 - 2.030 mm (0.0798 - 0.0799 inch)
0.25 (0.0098) US 2.127 - 2.130 mm (0.0837 - 0.0839 inch)
#2 #4 #5
Standard 2.000 - 2.013 mm (0.0787 - 0.0793 inch)
0.03 (0.0012) US 2.019 - 2.022 mm (0.0795 - 0.0796 inch)
0.05 (0.0020) US 2.029 - 2.032 mm (0.0799 - 0.0800 inch)
0.25 (0.0098) US 2.129 - 2.132 mm (0.0838 - 0.0839 inch)
Connecting Rod
Bend twist per 100 mm (3.94 inch) in length
Limit 0.10 mm (0.0039 inch)
Side clearance of large end
Standard 0.070 - 0.330 mm (0.0028 - 0.0130 inch)
Limit 0.4 mm (0.016 inch)
Bearing of large end
Oil clearance
Standard 0.016 - 0.044 mm (0.00063 - 0.0017 inch)
Limit 0.05 mm (0.0020 inch)
Bearing size (Thickness at center)
Standard 1.492 - 1.501 mm (0.0587 - 0.0591 inch)
0.03 (0.0012) US 1.510 - 1.513 mm (0.0594 - 0.0596 inch)
0.05 (0.0020) US 1.520 - 1.523 mm (0.0598 - 0.0600 inch)
0.25 (0.0098) US 1.620 - 1.623 mm (0.0638 - 0.0639 inch)
Piston
Outer Diameter
Standard
A 99.505 - 99.515 mm (3.9175 - 3.9179 inch)
B 99.495 - 99.505 mm (3.9171 - 3.9175 inch)
0.25 (0.0098) OS 99.745 - 99.765 mm (3.9270 - 3.9278 inch)
0.50 (0.0197) OS 99.995 - 100.015 mm (3.9368 - 3.9376 inch)
Piston pin standard diameter 23.000 - 23.006 mm (0.9055 - 0.9057 inch)
Piston Ring
Ring closed gap
Top ring
Standard 0.20 - 0.35 mm (0.0079 - 0.0138 inch)
Limit 1.0 mm (0.039 inch)
Second ring
Standard 0.37 - 0.52 mm (0.0144 - 0.0203 inch)
Limit 1.0 mm (0.039 inch)
Oil Ring
Standard 0.20 - 0.50 mm (0.0079 - 0.0197 inch)
Limit 1.5 mm (0.059 inch)
Ring groove gap
Top ring
Standard 0.040 - 0.080 mm (0.0016 - 0.0031 inch)
Limit 0.15 mm (0.0059 inch)
Second ring
Standard 0.030 - 0.070 mm (0.0012 - 0.0028 inch)
Limit 0.15 mm (0.0059 inch)
Crankshaft Pulley 180 Nm (18.4 kgf-m, 132.8 ft. lbs.)