Transmission Installation
INSTALLATION1. Replace the differential side oil seal with a new one.
2. Install the rear cushion rubber to transmission assembly.
Tightening torque: 39 Nm (4.0 kgf-m, 29 ft. lbs.)
3. Install the ST to converter case.
ST 498277200 STOPPER SET
4. Install the transmission onto engine.
1. Gradually raise the transmission with transmission jack.
2. Engage them at splines.
5. Install the transmission rear crossmember.
Tightening torque:
T1: 35 Nm (3.6 kgf-m, 26 ft. lbs.)
T2: 70 Nm (7.2 kgf-m, 51.7 ft. lbs.)
6. Take off the transmission jack.
7. Tighten the nuts and bolts which hold the lower side of transmission to engine.
Tightening torque: 50 Nm (5.1 kgf-m, 37 ft. lbs.)
8. Lower the vehicle.
9. Connect the engine and transmission.
1. Remove the ST from converter case.
NOTE: Be careful not to drop the ST into the converter case when removing ST.
ST 498277200 STOPPER SET
2. Install the starter.
3. Tighten the bolt which holds the right upper side of transmission to engine.
Tightening torque: 50 Nm (5.1 kgf-m, 37 ft. lbs.)
10. Install the torque converter clutch ASSY to drive plate.
1. Tighten the bolts which hold the torque converter clutch ASSY to drive plate.
2. Tighten the other bolts while rotating the crankshaft sprocket by using ST.
Tightening torque: 25 Nm (2.5 kgf-m, 18.1 ft. lbs.)
3. Clog the plug onto service hole.
11. Remove the ST.
12. Install the pitching stopper.
Tightening torque:
T1: 50 Nm (5.1 kgf-m, 37 ft. lbs.)
T2: 58 Nm (5.9 kgf-m, 43 ft. lbs.)
13. Lift-up the vehicle.
14. Replace the front drive shaft circlip with a new one.
15. Apply a coat grease to the lip of oil seal.
16. Install the ST to side retainer.
ST 28399SA010 OIL SEAL PROTECTOR
17. Insert the front drive shaft by aligning spline part of front drive shaft and serration part of differential bevel gear, and then remove the ST.
ST 28399SA010 OIL SEAL PROTECTOR
18. Insert the front drive shaft to transmission securely by pressing front housing.
19. Connect the ball joint into front housing.
20. Tighten the installing bolts.
Tightening torque: 49 Nm (5.0 kgf-m, 36 ft. lbs.)
21. Install the stabilizer link from transverse link.
Tightening torque: 45 Nm (4.6 kgf-m, 33.2 ft. lbs.)
22. Install the shift select cable onto select lever.
23. Install the ATF level gauge guide and level gauge, and connect the ATF cooler hoses to pipe.
24. Install the propeller shaft.
25. Install the heat shield cover. (If equipped)
26. Install the rear exhaust pipe and muffler assembly.
27. Install the front and center exhaust pipe. (Nonturbo model)
28. Install the center exhaust pipe. (Turbo model)
29. Install the under cover.
30. Lower the vehicle.
31. Install the ATF level gauge.
32. Connect the following connectors.
1. Transmission harness connectors
2. Transmission ground terminal
33. Install the air cleaner case stay.
Tightening torque: 16 Nm (1.6 kgf-m, 11.6 ft. lbs.)
34. Install the air cleaner case or air intake chamber. (Non-turbo model)
35. Install the intercooler. (Turbo model)
36. Connect the battery ground cable.
37. Pour ATF into the ATF charge pipe.
38. Check the ATF level.
39. Take off the vehicle from lift arms.
40. Check select lever operation.
41. Check the ATF level.
42. Execute the learning control promotion.
43. Check the road test.