Transmission Installation
Manual Transmission AssemblyINSTALLATION
1. Install the rear cushion rubber to transmission assembly.
Tightening torque: 35 Nm (3.6 kgf-m, 26 ft. lbs.)
2. Install the clutch release lever and bearing onto transmission. (Turbo model)
3. Install the transmission onto engine.
1. Gradually raise the transmission with transmission jack.
2. Engage them at splines.
NOTE: Be careful not to strike the main shaft against clutch cover.
4. Install the transmission rear crossmember.
Tightening torque:
T1: 70 Nm (7.1 kgf-m, 51 ft. lbs.)
T2: 140 Nm (14.3 kgf-m 103 ft. lbs.)
5. Take off the transmission jack.
6. Tighten the nuts which hold the lower side of transmission to engine.
Tightening torque: 50 Nm (5.1 kgf-m, 37 ft. lbs.)
7. Connect the engine and transmission.
1. Install the starter.
2. Tighten the bolt which holds right upper side of transmission to engine.
Tightening torque: 50 Nm (5.1 kgf-m, 37 ft. lbs.)
8. Remove the ST.
9. Install the pitching stopper.
Tightening torque:
T1: 50 Nm (5.1 kgf-m, 37 ft. lbs.)
T2: 58 Nm (5.9 kgf-m, 43 ft. lbs.)
10. Lift-up the vehicle.
11. Replace the differential side retainer oil seal.
NOTE: Be sure to replace the differential side retainer oil seal after the procedure of removing the front drive shaft.
12. Install the front drive shaft into transmission.
ST 28399SA010 FRONT DRIVE SHAFT OIL SEAL PROTECTOR
13. Install the ball joints of lower arm into knuckle arm of housing, and tighten the installing bolts.
Tightening torque: 49 Nm (5.0 kgf-m, 36 ft. lbs.)
14. Install the stabilizer link from transverse link.
^ Wagon model
Tightening torque: 30 Nm (3.1 kgf-m, 22.1 ft. lbs.)
^ Sedan model
Tightening torque: 45 Nm (4.6 kgf-m, 33.2 ft. lbs.)
15. Install the gear shift rod and the stay.
1. Install the gear shift rod onto transmission.
2. Install the stay onto transmission.
16. Install the propeller shaft.
17. Install the heat shield cover. (If equipped)
18. Install the hanger bracket on right side of transmission.
19. Install the rear exhaust pipe and muffler.
20. Install the front exhaust pipe and center exhaust pipe. (Non-turbo model)
21. Install the center exhaust pipe. (Turbo mod el)
22. Install the under cover.
23. Push the clutch release lever to fit the bearing into clutch cover. (Turbo model)
24. Install the operating cylinder.
Tightening torque: 37 Nm (3.8 kgf-m, 27.5 ft. lbs.)
^ Non-turbo model
^ Turbo model
25. Connect the following connectors:
1. Transmission ground cable
Tightening torque: 13 Nm (1.3 kgf-m, 9.4 ft. lbs.)
2. Vehicle speed sensor connector
3. Neutral position switch connector
4. Back-up light switch connector 26) Install the air cleaner case stay.
Tightening torque: 16 Nm (1.6 kgf-m, 11.6 ft. lbs.)
27. Install the air cleaner case and duct.
28. Connect the battery ground cable to battery.
29. Take off the vehicle from lift arms.