Flywheel: Service and Repair
FlywheelREMOVAL
NOTE: The illustration below is for Turbo model. However, perform the same procedure for Non-turbo model.
1. Remove the transmission assembly.
2. Remove the clutch cover and clutch disc.
3. Using the ST1 and ST2, remove the flywheel.
ST1 498497100 CRANKSHAFT STOPPER
ST2 499057000 TORX PLUS
INSTALLATION
NOTE: The illustration below is for Turbo model. However, perform the same procedure for Non-turbo model.
1. Set the flywheel and ST.
ST 498497100 CRANKSHAFT STOPPER
2. Tighten the flywheel mounting bolts to specified torque.
ST 499057000 TORX PLUS
NOTE: Tighten the flywheel installing bolts gradually. Each bolt should be tightened to the specified torque in a crisscross order.
Tightening torque: 72 Nm (7.3 kgf-cm, 52.8 ft. lbs.)
3. Install the clutch disc and cover.
4. Install the transmission assembly.
INSPECTION
NOTE: The illustration below is for Turbo model. However, perform the same procedure for Non-turbo model.
CAUTION: Since this bearing is grease-sealed and non-lubrication type, do not wash it with gasoline or any solvent.
1. Damage on sliding surface of facing and ring gear:
If defective, replace the flywheel.
2. Smoothness of rotation
Rotate the ball bearing while applying pressure in thrust direction.
3. If noise or excessive play is noted, replace the flywheel.