Turbocharger: Service and Repair

Turbocharger

REMOVAL
1. Set the vehicle on a lift.
2. Disconnect the ground cable from the battery.






3. Remove the collector cover.
4. Remove the center exhaust pipe.
5. Lower the vehicle.
6. Remove the bolts which secure the turbocharger to the turbocharger joint pipe.






7. Disconnect the engine coolant hose which is connected to coolant filler tank.






8. Loosen the clamp which secures turbocharger to intake duct.






9. Disconnect the engine coolant hoses from water pipe, and remove the turbocharger bracket RH.






The content of this article / image reflects the changes outlined in
manual update 18-139-09 dated 04/10/09

CAUTION:
In order to prevent damaging the oil pipe on the cylinder head side, fix the section (a) shown in the figure when loosing the oil inlet pipe flare nut, and avoid the part from rotating together while loosening the nut.








10. Remove the oil inlet pipe from turbocharger.






11. Disconnect the oil outlet hose from pipe.






12. Take out the turbocharger from engine compartment.

INSTALLATION
1. Connect the oil outlet hose to outlet pipe.






2. Install the turbocharger to intake duct.






3. Install the oil inlet pipe to turbocharger.

NOTE: Use a new gasket.






4. Install the turbocharger bracket RH and connect the engine coolant hoses to the pipe.






5. Install the joint pipe to turbocharger.

NOTE: Use a new gasket.






6. Connect the engine coolant hose which is connected to the coolant filler tank.






7. Lift up the vehicle.
8. Install the center exhaust pipe.
9. Lower the vehicle.
10. Install the collector cover.
11. Connect the ground cable to battery.