Cylinder Block Assembly: Specifications
Cylinder Block InspectionWarping limit 0.025 mm (0.00098 in)
Grinding limit 0.1 mm (0.004 in)
Standard height of cylinder block 201.0 mm (7.91 in)
Cylinder and Piston
The cylinder bore size is stamped on the front upper face of the cylinder block
Standard sized pistons are classified into two grades, "A" and "B"
These grades should be used as guidelines in selecting a standard piston
Cylinder to piston clearance at 20° C (68° F) -0.015 - 0.005 mm (-0.00059 - 0.00020 in)
Cylinder inner diameter boring limit to 100.005 mm (3.9372 in)
Crankshaft and Main Bearings
Crankshaft oil clearance (standard) 0.010- 0.030 mm (0.0004-0.0012 in)
Crankshaft Main Bearing Cap Bolts
Please refer to Cylinder Block Assembly Removal and Replacement for bolt tightening specifications and sequence. Service and Repair
Connecting Rods and Bearings
Connecting Rod Cap Fasteners 45 Nm (4.6 kgf-m, 33.2 ft-lb)
Piston Pin
Make sure piston pin can be inserted into piston pin hole by a thumb at 20° C (68° F)
Piston Rings
Crank Sprocket Bolt 24.5 Nm (2.5 kgf-m, 18.1 ft-lb)
Crank Pulley Bolt
First pass 47 Nm (4.8 kgf-m, 34.7 ft-lb)
Final pass Tighten 60° ± 5°