Operation CHARM: Car repair manuals for everyone.

Assembly

ASSEMBLY
1) Clean the inside of the caliper body using brake fluid.
2) Apply a coat of brake fluid to piston seal and install the piston seal to the caliper body groove.
3) Apply a coat of brake fluid to the inner surface of cylinder and the entire outer surface of the piston.
4) Apply grease contained in the piston seal kit to the boot, and install it to the groove at the end of the cylinder.
5) Insert the piston into cylinder.

CAUTION:
Do not force the piston into cylinder.


6) Position the boot in the grooves on piston and cylinder.





7) Apply grease contained in the piston seal kit to the cylinder inner surface, pin, bushing outer surface, and boot grooves.





8) Insert the pin boot to the support.
9) Install the pin boot to the support, and then insert the pin sleeve into the specified position.

CAUTION:
Insert the pin into specified position, and make sure that they slide and seat properly.