Operation CHARM: Car repair manuals for everyone.

Transfer Driven Gear

Transfer Driven Gear

REMOVAL

1) Remove the transmission assembly from the vehicle.
2) Remove the extension case.
3) Remove the transfer clutch assembly.
4) Remove the transfer driven gear assembly.





5) Remove the seal ring from the transfer driven gear assembly.





INSTALLATION

1) Install the transfer driven gear assembly.





2) Install the transfer clutch assembly.
3) Select the transfer driven gear shim.
4) Install the extension case.
5) Install the transmission assembly to the vehicle.

DISASSEMBLY

1) Remove the ball bearing using ST.
ST1 498077400 BEARING REMOVER
ST2 899864100 REMOVER





ASSEMBLY

1) Using the ST, install the ball bearing.
ST 899580100 INSTALLER





INSPECTION

^ Check the ball bearing for smooth rotation.
^ Check the ball bearing for excessive looseness.
^ Check the transfer driven gear for breakage or damage.

ADJUSTMENT

NOTE:
When the transfer driven gear or bearing is replaced, select the transfer driven gear shim.