Transfer Driven Gear

Transfer Driven Gear

REMOVAL

1) Remove the manual transmission assembly from the vehicle.
2) Remove the back-up light switch and the neutral position switch. 3) Remove the transfer case together with the extension case assembly.
4) Remove the extension case assembly.
5) Remove the transfer driven gear and center differential as a unit.





6) Remove the bearing outer race from the extension case and transfer case.





INSTALLATION

1) Install the bearing outer race to transfer case.





2) Install the transfer driven gear and center differential as a unit.





3) Select a thrust washer.
4) Install the selected thrust washer and bearing outer race to the extension case.
5) Install the transfer case and the extension case assembly.
6) Install the back-up light switch and the neutral position switch.
7) Install the manual transmission assembly to the vehicle.

DISASSEMBLY

1) Using the ST, remove the roller bearing (extension case side).
ST 498077000 REMOVER





2) Using ST1 and ST2, remove the roller bearing (transfer case side).
ST1 498077000 REMOVER
ST2 899864100 REMOVER





ASSEMBLY

1) Using ST, install the roller bearing (transfer case side).

CAUTION:
Do not apply a load in excess of 10 kN (1 ton, 1.1 US ton, 1.0 Imp ton).

ST 927640000 INSTALLER






2) Using the ST, install the roller bearing (extension case side).

CAUTION:
Do not apply a load in excess of 10 kN (1 ton, 1.1 US ton, 1.0 Imp ton).

ST1 498175500 INSTALLER
ST2 899864100 REMOVER





INSPECTION

1) Bearing
Replace the bearings in the following cases.
^ In case of broken or rusty bearings
^ In case of wear or damage
^ When the bearings fail to turn smoothly or emit noise in rotation after gear oil lubrication.
2) Driven gear
If the tooth face of driven gear and the shaft are excessively broken or damaged, replace the driven gear.