Operation CHARM: Car repair manuals for everyone.

Fuel Tank: Service and Repair

Fuel Tank Removal and Installation
Removal
1. Relieve the fuel pressure.Service and Repair
2. Disconnect the negative battery cable.
3. Drain the fuel tank.
4. Remove the exhaust front muffler.





5. Remove the fuel tank shield.





6. Support the fuel tank using a transmission jack.
7. Remove two bands that hold the fuel tank.
8. Slightly and carefully lower the fuel tank until enough space for the fuel tank filler tube removal is achieved.





9. Pull the fuel tank filler tube release fully backward and disconnect the fuel tank filler tube.





10. Disconnect the fuel inlet line.





11. Disconnect the fuel return line.
12. Disconnect the EVAP vent hose.
13. Disconnect the fuel pump harness connectors.





14. Remove the fuel tank.

Installation
Installation should follow the removal procedure in the reverse order.