Gear Shift and Select Shaft Assembly Removal and Installation
Gear Shift and Select Shaft Assembly Removal and InstallationRemoval
1. Remove battery and tray with ECM.
2. Disconnect gear shift and gear select control cables from transaxle.
3. Remove gear shift interlock bolt (1) and 5th to reverse interlock guide bolt (2) from transaxle case.
4. Remove gear shift & select shaft assembly (3).
Installation
1. Clean mating surface of guide case (1) and left case (5), apply sealant to left case as shown in figure by such amount that its section is 1.5 mm (0.059 in.) in diameter, mate guide case with left case.
"B": Sealant 99000-31260SUZUKI Bond No.1217G
2. Install guide case bolts No. 1 to which thread lock cement has been applied and guide case bolts No.2 (2), and tighten them to specified torque.
Sealant 99000-31260SUZUKI Bond No.1217G
Tightening torque
Guide case bolt No.1: 23 Nm (2.3 kgf-m, 17.0 ft. lbs.)
Guide case bolt No.2 a: 23 Nm (2.3 kgf-m, 17.0 ft. lbs.)
3. Install washer and gear shift interlock bolt (3) to which thread lock cement has been applied and then tighten it to specified torque.
"A": Sealant 99000-31260SUZUKI Bond No.1217G
Tightening torque
Gear shift interlock bolt b: 23 Nm (2.3 kgf-m, 17.0 ft. lbs.)
4. Install washer and 5th to reverse interlock guide bolt (4) to which thread lock cement has been applied and then tighten it to specified torque.
"A": Sealant 99000-31260SUZUKI Bond No.1217G
Tightening torque
5th to reverse interlock guide bolt c: 23 Nm (2.3 kgf-m, 17.0 ft. lbs.)
5. Connect gear shift and gear select control cables to transaxle.
6. Install battery and tray with ECM.
7. Check input shaft for rotation in each gear position.