Gear Shift and Select Shaft Assembly Removal and Installation
Gear Shift and Select Shaft Assembly Removal and InstallationReference: Manual Transaxle Assembly Components
Reference: Gear Shift and Select Shaft Assembly Components
Removal
1) Remove battery and tray with ECM.
2) Disconnect gear shift and gear select control cables from transaxle.
3) Remove gear shift interlock bolt (1) and gear shift locating spring (2).
4) Remove gear shift & select shaft assembly (3).
Installation
1) Clean mating surface of guide case (1) and left case (5), apply sealant to left case as shown in figure by such amount that its section is 1.5 mm (0.059 in.) in diameter, mate guide case with left case.
"A": Sealant 99000-31260 (SUZUKI Bond No.1217G)
2) Apply sealant to thread of guide case bolts No.2 (2), and then tighten guide case bolts No.1 (4) and guide case bolts No.2 to specified torque.
"A": Sealant 99000-31260 (SUZUKI Bond No.1217G)
Tightening torque
Guide case bolt No.1 (a): 23 Nm (2.3 kg-m, 17.0 lbf-ft)
Guide case bolt No.2 (b): 23 Nm (2.3 kg-m, 17.0 lbf-ft)
3) Apply sealant to thread of gear shift interlock bolt (3) and gear shift locating spring (6), and then tighten them to specified torque.
"A": Sealant 99000-31260 (SUZUKI Bond No.1217G)
Tightening torque
Gear shift interlock bolt (c): 23 Nm (2.3 kg-m, 17.0 lbf-ft)
Gear shift locating spring (d): 28 Nm (2.9 kg-m, 21.0 lbf-ft)
4) Connect gear shift and gear select control cables to transaxle.
5) Install battery and tray with ECM.
6) Check input shaft for rotation in each gear position.