Overhaul

Sun Roof Assembly Disassembly and Reassembly

Sun Roof Assembly Removal and Installation

Disassembly

1) Remove sun roof motor (1) by removing sun roof motor bolts (2).





2) Slide sunshade (1) to full-open position "1".
3) Slide shoe (2) backward "2" and tilt-down.
4) Slide drip channel (3) backward.





5) Remove wind-deflector (1) from guide block (2).





6) Remove No. 1 pieces (1) and then pull out sunshade (2) from guide rails (3).
7) Remove rail stoppers (4) from guide rails.





8) Pull out drip channel (1), panel brackets (2), shoes (3) and drive cables (4) all together from guide rails.





9) Disassemble drip channel, panel brackets, shoes and drive cables.
10) Remove guide block (1) and housing covers (2) from rails.






Reassembly

Reverse disassembly procedure noting the following points.

- Use new screws.
- Check wear and damage of drive cables and sun roof motor gear.
- Apply grease to sliding parts.
- Slide shoes (1) to contact guide blocks (2) for positioning the sun roof to tilt up position and install sun roof motor.