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Evaporator Core: Service and Repair

EVAPORATOR REMOVAL


1. REMOVE BLOWER UNIT
Blower Unit

2. DISCHARGE REFRIGERANT FORM REFRIGERATION SYSTEM

INSTALLATION HINT: Evacuate air from refrigeration system.

Discharging & Evacuating System
Charging the System

Charge system with refrigerant and inspect for leakage of refrigerant.

Specified amount:
850 ± 50 g (30.00 ± 1.76 oz.)







3. DISCONNECT LIQUID TUBE AND SUCTION TUBE
Remove the 2 bolts and both tubes.

Torque: 10 N.m (100 kg.cm, 7 ft.lb)

REMOVAL NOTE: Cap the open fittings immediately to keep moisture or dirt out of the system.

INSTALLATION HINT: Lubricate 2 new O-rings with compressor oil and install the tubes.

4. REMOVE EVAPORATOR
a. Remove the screw and pull out the thermistor.







b. Remove the 5 screws and evaporator cover.
c. Pull out the evaporator.

INSTALLATION HINT: If evaporator was replaced. add compressor oil to compressor.

Add 40 cc (1.4 fl.oz.)
Compressor oil:
ND-OIL 8 or equivalent

EVAPORATOR INSTALLATION
Installation is in the reverse order of removal.