Canada - ABS - Front Speed Sensor Harness Clip Added

Bulletin
0921

Issue Date
2001-02-07

Reference
BR-01-001

Model
Echo

Year Range
2000, 1999

Market
Canada

Component
BR

Subject:
FRONT SPEED SENSOR





A clip has been added to the speed sensor wire harness to improve assembly productivity. Due to the addition of this clip there has been a part number change, and the service procedure has been modified.

APPLICABLE VEHICLES:
2000 model year ECHO vehicles built before the VIN listed below do not have the updated parts installed at the plant.





PRODUCTION CHANGE INFORMATION:





PART NUMBER INFORMATION:

REPAIR PROCEDURE:





1. Disconnect the speed sensor connector.
2. Remove the front wheel.
3. Remove the speed sensor.
a. Vehicles before production change: Remove the 2 clamp bolts and the clip holding the sensor harness to the body and shock absorber.
b. Vehicles after production change: Remove the 2 clamp bolts and the 2 clips holding the sensor harness to the body, shock absorber and steering knuckle.





c. Remove the bolt and speed sensor from the steering knuckle.

4. Vehicles before production change: Install the speed sensor.
a. Install the speed sensor to the steering knuckle with the bolt.

Torque: 8.0 N-m (82 kgf-cm, 71 ft-lbf)

b. Remove the upper side nut and bolt fixed to the shock absorber and the steering knuckle.





c. Install the bracket in the kit of the supply parts to the bolt.
d. Insert the bolt from the back side of the vehicle to the hole of the shock absorber and steering knuckle, and then tighten the nut.

Torque: 132 N-m (1,350 kgf-cm, 97 ft-lbf)

e. Insert the clip of the speed sensor wire harness to the hole in the bracket.





f. Install the 2 clamps to the body and shock absorber with the 2 bolts.

Torque:
Wire harness clamp x Body: 8.0 N-m (82 kgf-cm, 71 ft-lbf)
Wire harness clamp x Shock absorber: 29N-m (300 kgf-cm, 22 ft-lbf)

g. Insert the clip to the body.





5. Vehicles after production change: Install the speed sensor.
a. Install the speed sensor to the steering knuckle with the bolt.

Torque: 8.0 N-m (82 kgf-cm, 71 ft-lbf)

b. Install the 2 clamps to the body and shock absorber with the 2 bolts.

Torque:

Wire harness clamp x Body: 8.0 N-m (82 kgf-cm, 71 ft-lbf)
Wire harness clamp x Shock absorber: 29N-m (300 kgf-cm, 22 ft-lbf)

c. Insert the 2 clips to the body and steering knuckle.

6. Install the front wheel.

Torque: 103 N-m (1,050 kgf-cm, 76 ft-lbf)

7. Connect the speed sensor connector.

NOTE:
Issue of this Technical Service Bulletin is to ensure that proper repair information is available. IT DOES NOT CONSTITUTE AN AUTHORIZATION FOR REPAIR. Normal provisions of the formal warranty policy, as applicable, will apply.