Technical Instructions
TECHNICAL INSTRUCTIONS FORSPECIAL SERVICE CAMPAIGN Y04
2000 ECHO
AIR TUBE
(19 Cold States 0nly)
The 19 Affected States are:
Alaska, Colorado, Idaho, Illinois, Iowa, Kansas, Marie, Michigan, Minnesota, Montana, Nebraska, Nevada, New Hampshire, New York, North Dakota, South Dakota, Vermont, Wisconsin and Wyoming
OPERATION FLOW CHART
AFFECTED VIN AND ENGINE RANGE
PREPARATION
PARTS
TOOLS
^ Standard Hand Tools
^ Torque Wrench
COMPONENTS
WORK PROCEDURE
A. VEHICLE INSPECTION
1. INSPECT ENGINE SERIAL NUMBER.
(a) Check that the engine serial number is within the range shown.
(b) The engine serial number isolated on the cylinder head, between the intake runners for cylinders 3 and 4.
(c) If engine is not within the range shown proceed to SSC COMPLETION LABEL INSTALLATION RANGE
B. INSTALLATION OF THE AIR TUBE
1. REMOVE THE NO. 2 CYLINDER HEAD COVER
(a) Spray the 2 front cap nuts with an aerosol type lubricant and allow it to soak for 5 minutes.
(b) Remove the 4 cap nuts from the No. 2 cylinder head cover
(c) Remove the No. 2 cylinder head cover.
2. DISCONNECT PVC HOSE
(a) Remove the clip holding the PCV hose to the intake manifold.
(b) Remove the PCV hose from the intake manifold.
3. INSTALL AIR TUBE
(a) Install the air tube into the PVC port so that the black paint mark is facing the radiator cap.
4. REINSTALL THE PCV HOSE
(a) Reinstall the PCV hose to the intake manifold port.
(b) Reinstall the clip holding the PCV hose to the intake manifold.
5. REINSTALL THE NO. 2 CYLINDER HEAD COVER
(a) Torque the 2 intake manifold stud bolts.
TORQUE: 11 NM (112 kgf.cm, 8 ft.lbs)
(b) Reinstall the No. 2 cylinder head cover with the 4 cap nuts.
TORQUE: 7.0 Nm ( kgf.cm, 62 in.lbf)
SSC COMPLETION LABEL INSTALLATION
A. After completeing the repair and before returning the vehicle to the owner an SSC completion label that is endorsed in the owner's notification must be affixed to the left front door hinge post near the check strap.
B. The label is to be filled out as follows:
^ Write in SSC Y04
^ Write in date of repair.
^ Write in your dealer code.
C. Additional SSC completion labels in sheets of 50 (P/N 00410-01917) may be ordered through the non-parts system on a 1450 order form or through the TDN system.