Condenser HVAC: Service and Repair
Cooler Condenser Assy:
REPLACEMENT
HINT: Installation is in the reverse order of removal.
1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM
SST 07110-58060 (07117-58080, 07117-58090, 07117-78050, 07117-88060, 07117-88070,07117-88080)
2. REMOVE AIR CLEANER INLET NO.2
3. REMOVE AIR CLEANER INLET NO.1
4. DISCONNECT HOOD LOCK ASSEMBLY
5. REMOVE RADIATOR SUPPORT UPPER
6. DISCONNECT COOLER REFRIGERANT DISCHARGE HOSE NO.1
a. Remove the bolt and disconnect the cooler refrigerant discharge hose No.1 from the cooler condenser assembly.
b. Remove the O-ring from the cooler refrigerant discharge hose No.1.
NOTE: Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.
7. DISCONNECT AIR CONDITIONER TUBE & ACCESSORY
a. Remove the bolt and disconnect the air conditioner tube & accessory from the cooler condenser assembly.
NOTE: Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.
8. REMOVE COOLER CONDENSER ASSEMBLY
a. Remove the 4 bolts and cooler condenser assembly.
9. INSTALL COOLER CONDENSER ASSEMBLY
a. Install the cooler condenser assembly with the 4 bolts.
Torque: 5.0 N.m (51 kgf.cm, 44 in.lbf)
10. INSTALL AIR CONDITIONER TUBE & ACCESSORY
a. Remove the attached vinyl tape from the tube and the connecting part of the cooler condenser assembly.
b. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the hose joint.
Compressor oil: ND-OIL 8 or equivalent
c. Install the O-ring on the air conditioning tube assembly.
d. Install the air conditioner tube & accessory on the cooler condenser assembly with the bolt.
Torque: 9.8 N.m (100 kgf.cm, 87 in.lbf)
11. INSTALL COOLER REFRIGERANT DISCHARGE HOSE NO.1
a. Remove the attached vinyl tape from the pipe and the connecting part of the cooler condenser assembly.
b. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the pipe joint.
Compressor oil: ND-OIL 8 or equivalent
c. Install the O-ring on the cooler refrigerant discharge hose No.1.
d. Install the cooler refrigerant discharge hose No.1.
Torque: 9.8 N.m (100 kgf.cm, 87 in.lbf)
12. INSTALL RADIATOR SUPPORT UPPER
13. INSTALL HOOD LOCK ASSEMBLY
14. CHARGE REFRIGERANT
SST 07110-58060 (07117-58060, 07117-58070, 07117-58080, 07117-58090, 07117-78050,07117-88060, 07117-88070, 07117-88080)
Specified amount: 450 to 550 g (15.9 to 19.4 oz.)
15. WARM UP ENGINE
16. CHECK FOR LEAKAGE OF REFRIGERANT