Instrument Panel, Gauges and Warning Indicators: Service and Repair

INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY

Instrument Panel/Meter (TMC Made):

Instrument Panel/Meter (TMMK Made):

REPLACEMENT

HINT: Installation is in the reverse order of removal.

1. TABLE OF BOLT, SCREW AND NUT

HINT: All bolts, screws and nuts relevant to installing and removing the instrument panel are shown along with their alphabet code in the table.

2. DISCONNECT BATTERY NEGATIVE TERMINAL
3. REMOVE STEERING WHEEL COVER LOWER NO.2
4. REMOVE STEERING WHEEL COVER LOWER NO.3
5. REMOVE HORN BUTTON ASSEMBLY
6. REMOVE STEERING WHEEL ASSEMBLY

SST 09950-50013 (09951-05010, 09952-05010, 09953-05020, 09954-05021)

7. REMOVE INSTRUMENT CLUSTER FINISH PANEL
a. Disengage the 4 clips and remove the instrument cluster finish panel.

8. REMOVE STEERING COLUMN COVER
9. REMOVE HEADLAMP DIMMER SWITCH ASSEMBLY
10. REMOVE WINDSHIELD WIPER SWITCH ASSEMBLY

11. REMOVE COMBINATION METER ASSEMBLY
a. Remove the 2 screws and disengage the 2 clips.
b. Pull out the combination meter assembly, then disconnect the connectors.

12. REMOVE FRONT DOOR SCUFF PLATE LH
a. Disengage the 7 claws and 4 clips then remove the front door scuff plate LH.

13. REMOVE FRONT DOOR SCUFF PLATE RH

HINT: Use the same procedures for the RH side and LH side.

14. REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY NO.1
a. Disengage the 3 claws and pin.
b. Remove the instrument panel under cover sub-assembly No.1.

15. REMOVE COWL SIDE TRIM SUB-ASSEMBLY LH
a. Remove the clip.
b. Disengage the 2 clips and remove the cowl side trim sub-assembly LH.

16. REMOVE COWL SIDE TRIM SUB-ASSEMBLY RH

HINT: Use the same procedures for the RH side and LH side.

17. REMOVE INSTRUMENT PANEL COIN BOX SUB-ASSEMBLY
a. Disengage the claw and remove the instrument panel coin box sub-assembly.

18. REMOVE INSTRUMENT PANEL SUB-ASSEMBLY UPPER
a. Disconnect the hood lock control cable.
b. Using a screwdriver, open the instrument panel sub-assembly upper cover.

HINT: Tape the screwdriver tip before use.

c. TMC made:
Remove the bolt and 2 screws .
d. TMMK made:
Remove the bolt and 2 screws .
e. Disengage the 3 clips.
f. Disconnect the connectors and remove the instrument panel sub-assembly upper.

19. REMOVE INSTRUMENT PANEL INSERT LOWER
a. TMC made:
Remove the 4 bolts .
b. TMMK made:
Remove the 4 bolts .
c. Disengage the 2 claws and remove the instrument panel insert lower.

20. REMOVE AIR CONDITIONER CONTROL ASSEMBLY (AUTO AIR CONDITIONING)
a. Put in a hand from the position indicated in the illustration and push out the clip with fingers.
b. Remove the remaining clips, disengage the claws, and then take off the air conditioner control assembly.

NOTE:
- Perform this procedure wearing the protection gloves.
- Do not use any tools to avoid damage to the instrument panel safety pad sub-assembly.

21. REMOVE AIR CONDITIONING PANEL SUB-ASSEMBLY (MANUAL AIR CONDITIONING)

HINT: Use the same procedures for the air conditioner control assembly and air conditioning panel sub-assembly.

22. REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY CENTER
a. Remove the 4 bolts.
b. Using a moulding remover, disengage 5 clips, remove the instrument cluster finish panel sub-assembly center with radio receiver assembly, then disconnect the connectors.

23. REMOVE GLOVE COMPARTMENT DOOR PAD
a. Using a screwdriver, remove the glove compartment door pad.

HINT: Tape the screwdriver tip before use.

24. REMOVE INSTRUMENT PANEL SUB-ASSEMBLY LOWER
a. TMC made:
Remove the bolt and 4 screws .
b. TMMK made:
Remove the bolt and 4 screws .
c. Disengage the claw and clip and remove the instrument panel sub-assembly lower.

25. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY (MANUAL TRANSAXLE)
a. Turn the shift lever knob sub-assembly counterclockwise and remove the shift lever knob sub-assembly.

26. REMOVE CONSOLE PANEL UPPER REAR
a. Foot parking brake:
Using a moulding remover, disengage the claw and 8 clips and remove the console panel upper rear.

HINT: Set the shift lever in the N position.

b. Hand parking brake:
Using a moulding remover, disengage the claw and 8 clips and remove the console panel upper rear.

HINT: Set the shift lever in the N position (Automatic transaxle).

27. REMOVE CONSOLE BOX CARPET

28. REMOVE RR CONSOLE BOX
a. TMC made:
Remove the 2 bolts and 2 screws .
b. TMMK made:
Remove the 2 bolts and 2 screws .
c. Disengage the 2 claws and remove the RR console box.

29. REMOVE CONSOLE PANEL SUB-ASSEMBLY
a. Using a moulding remover, disengage the 4 clips.
b. Disconnect the connectors and remove the console panel sub-assembly.

HINT: Set the shift lever in the N position (Automatic transaxle).

30. REMOVE CONSOLE BOX FRONT
a. Remove the 2 nuts .
b. Disengage the 2 claws and remove the console box front.

31. REMOVE INSTRUMENT PANEL FINISH PANEL LOWER CENTER
a. TMC made:
Remove the 2 screws .
b. TMMK made:
Remove the 2 screws .
c. Disengage the 4 clips and remove the instrument panel finish panel lower center.

32. REMOVE FRONT PILLAR GARNISH LH (W/O CURTAIN SHIELD AIR BAG)
a. Using a moulding remover, disengage the 2 clips and 2 claws then remove the front pillar garnish LH.

33. REMOVE FRONT PILLAR GARNISH LH (W/ CURTAIN SHIELD AIR BAG)
a. Using a screwdriver, open the cover and remove the bolt.

HINT: Tape the screwdriver tip before use.

b. Using a moulding remover, disengage the clip and 2 claws then remove the front pillar garnish LH.

34. REMOVE FRONT PILLAR GARNISH RH (W/O CURTAIN SHIELD AIR BAG)

HINT: Use the same procedures for the RH side and LH side.

35. REMOVE FRONT PILLAR GARNISH RH (W/ CURTAIN SHIELD AIR BAG)

HINT: Use the same procedures for the RH side and LH side.

36. REMOVE INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY NO.2
a. Using a screwdriver, disengage the 2 clips and 2 claws.

HINT: Tape the screwdriver tip before use.

b. Remove the instrument panel speaker panel sub-assembly No.2.

37. REMOVE INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY

HINT: Use the same procedures for the instrument panel speaker panel sub-assembly and instrument panel speaker panel sub-assembly No.2.

38. REMOVE FRONT NO.2 SPEAKER ASSEMBLY
39. DISCONNECT PASSENGER AIRBAG CONNECTOR

40. REMOVE INSTRUMENT PANEL SAFETY PAD CAP
a. Using a screwdriver, remove the instrument panel safety pad cap.

HINT: Tape the screwdriver tip before use.

41. REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY W/FRONT PASSENGER AIRBAG ASSEMBLY
a. TMC made:
Remove the 2 screws , nut and 5 bolts .
b. TMMK made:
Remove the 2 screws or , nut and 4 bolts .
c. Disconnect the connectors.
d. Disengage the 5 pins and remove the instrument panel safety pad sub-assembly with front passenger air-bag assembly.

42. REMOVE INSTRUMENT PANEL REGISTER ASSEMBLY NO.2
a. Disengage the 3 clips and 3 claws.
b. Remove the instrument panel register assembly No.2.

43. REMOVE INSTRUMENT PANEL REGISTER ASSEMBLY NO.1
a. Disengage the 3 clips and 3 claws.
b. Remove the instrument panel register assembly No.1.

44. REMOVE GLOVE BOX LAMP ASSEMBLY
a. Disengage the 4 claws and remove the glove box lamp assembly.

45. REMOVE AUTOMATIC LIGHT CONTROL SENSOR
a. Using a screwdriver, remove the automatic light control sensor.

HINT: Tape the screwdriver tip before use.

46. REMOVE COOLER (SOLAR SENSOR) THERMISTOR (AUTO AIR CONDITIONING)
a. Remove the cooler (solar sensor) thermistor.

NOTE: Do not pry the cooler (solar sensor) thermistor off from the upper side.

47. REMOVE SPARE SWITCH HOLE COVER (MANUAL AIR CONDITIONING)
48. REMOVE SIDE DEFROSTER NOZZLE DUCT NO.2
a. TMC made:
Remove the screw and side defroster nozzle duct No.2.
b. TMMK made:
Remove the screw or and side defroster nozzle duct No.2.

49. REMOVE SIDE DEFROSTER NOZZLE DUCT NO.1
a. TMC made:
Remove the screw and side defroster nozzle duct No.1.
b. TMMK made:
Remove the screw or and side defroster nozzle duct No.1.

50. REMOVE DEFROSTER NOZZLE ASSEMBLY
a. TMC made:
Remove the 5 screws and defroster nozzle assembly.
b. TMMK made:
Remove the 5 screws or and defroster nozzle assembly.

51. REMOVE HEATER TO REGISTER DUCT NO.1
a. TMC made:
Remove the 2 screws and heater to register duct No.1.
b. TMMK made:
Remove the 2 screws or and heater to register duct No.1.

52. REMOVE HEATER TO REGISTER DUCT NO.3
a. TMC made:
Remove the 2 screws and heater to register duct No.3.
b. TMMK made:
Remove the 2 screws or and heater to register duct No.3.

53. REMOVE HEATER TO REGISTER DUCT NO.2
a. TMC made:
Remove the screw and heater to register duct No.2.
b. TMMK made:
Remove the screw or and heater to register duct No.2.

54. REMOVE DEFROSTER NOZZLE GARNISH NO.1
a. Disengage the 5 clips and remove the defroster nozzle garnish No.1.

55. REMOVE INSTRUMENT PANEL PIN NO.1
a. TMC made:
Remove the 2 screws and 2 instrument panel pin No.1.
b. TMMK made:
Remove the 2 screws or and 2 instrument panel pin No.1.

56. REMOVE FRONT PASSENGER AIRBAG ASSEMBLY
57. INSTALL FRONT PASSENGER AIRBAG ASSEMBLY

58. INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY W/FRONT PASSENGER AIRBAG ASSEMBLY
a. Engage the 5 pins.
b. Connect the connectors.
c. TMC made:
Install the instrument panel safety pad sub-assembly w/ front passenger air-bag assembly with the 2 screws , nut , and 5 bolts .

Torque: Bolt : 20 N.m (204 kgf.cm, 15 ft.lbf)

d. TMMK made:
Install the instrument panel safety pad sub-assembly w/ front passenger air-bag assembly with the 2 screws or , nut , and 4 bolts .

Torque: Bolt : 20 N.m (204 kgf.cm, 15 ft.lbf)

59. INSTALL FRONT PILLAR GARNISH LH (W/ CURTAIN SHIELD AIR BAG)
a. Engage the 2 claws and clip.
b. Install the front pillar garnish with the bolt.

Torque: 7.5 to 20 N.m (77 to 204 kgf.cm, 67 in. lbf to 14 ft.lbf)

60. INSTALL FRONT PILLAR GARNISH RH (W/ CURTAIN SHIELD AIR BAG)

HINT: Use the same procedures for the RH side and LH side.

61. CENTER SPIRAL CABLE
62. INSTALL STEERING WHEEL ASSEMBLY
63. INSTALL HORN BUTTON ASSEMBLY
64. INSPECT HORN BUTTON ASSEMBLY
65. INSPECT SRS WARNING LIGHT