Operation CHARM: Car repair manuals for everyone.

Exhaust Manifold





Exhaust Manifold
Using a precision straight edge and feeler gauge, measure the surface contacting the cylinder head for warpage.
Maximum warpage 0.70 mm (0.0276 inch)





Install a new gasket and the exhaust manifold with the 3 bolts 2 nuts. Uniformly tighten the nuts in several passes.
Torque 27 Nm (275 kgf-cm, 20 ft. lbs.)
Install the upper heat insulator with the 4 bolts.
Torque 8.0 Nm (82 kgf-cm, 71 inch lbs.)





Exhaust Manifold Stay
Install the manifold stay with the 3 bolts. Alternately tighten the bolts.
Torque 37 Nm (377 kgf-cm, 27 ft. lbs.)





Front Exhaust Pipe To Exhaust Manifold
Install the 2 bolts and 2 springs holding the front exhaust pipe to the exhaust manifold.
Torque 62 Nm (630 kgf-cm, 46 ft. lbs.)