Body - Front/Rear Door Glass Wind Noises
NVHNV005-05
REVISED
April 19, 2005
Title:
WIND NOISE FROM DOOR GLASS WINDOW RUN
Models
'03 - '05 Matrix
TSB REVISION NOTICE:
^ July 19, 2006: The previous step 4 and its note have been removed from the Front Doors Repair Procedure and the Rear Doors Repair Procedure. Step 6 has been updated in the Front Doors Repair Procedure and the Rear Doors Repair Procedure. The Required SSTs table has been updated to the current format.
^ December 26, 2005: The current part numbers in the Parts Information table have been updated.
^ Previous versions of this TSB should be discarded.
Introduction
Some customers may experience wind noise from the front or rear door glass area. The window run has been improved to resolve this condition.
Applicable Vehicles:
^ 2003 - 2005 model year Matrix vehicles produced BEFORE or AFTER the VIN shown. Part numbers vary based on Matrix vehicles produced before or after the VIN (refer to the Parts Information table in this TSB).
Warranty Information
Applicable Warranty:
This repair is covered under the Toyota Comprehensive Warranty. This warranty is in effect for 36 months or 36,000 miles, whichever occurs first, from the vehicle's in-service date.
* Warranty application is limited to correction of a problem based upon a customer's specific complaint.
Parts Information
Required Tools & Material
Required SSTs
Front Doors Repair Procedure
Refer to steps 1 - 6 in the Technical Information System (TIS): 2003, 2004, or 2005 model year Matrix Repair Manual: Engine Hood/Door: Front Door: Overhaul.
NOTE:
Use the same procedure for the LH side as the RH side.
1. Place the window in the down position.
2. Remove the window run.
Completely remove the double-sided tape remaining on the frame.
3. Thoroughly clean the door frame using a white body shop towel and Kent(TM) Acrysol.
NOTE:
Do NOT use red shop towels. These towels contain silicone.
4. Install the door glass window run.
A. Position the glass run at the No. 2 and No. 3 corners of the door frame and then attach the middle part of the run.
B. Insert the glass run into the window run channels.
NOTE:
^ Do NOT apply water or lubricant to the glass run when inserting it into the door.
^ Make sure the glass run fits securely into the holes of the door frame.
5. Using a plastic pry tool, press the glass run into the upper portion of the door frame to securely adhere the double-sided tape.
6. Fully close the window.
Rear Doors Repair Procedure
Refer to steps 1 - 4 in the Technical Information System (TIS): 2003, 2004, or 2005 model year Matrix Repair Manual: Engine Hood/Door: Rear Door: Overhaul.
NOTE:
Use the same procedure for the LH side as the RH side.
1. Place the window in the down position.
2. Remove the door glass window run.
Completely remove the double-sided tape remaining on the frame.
3. Thoroughly clean the door frame using a white body shop towel and Kent(TM) Acrysol.
NOTE:
Do NOT use red shop towels. These towels contain silicone.
4. Install the door glass window run.
A. Insert the glass run into the front side of the window run channel. Then position the glass run in the No. 6 corner.
B. Fit the rear of the glass run into the division bar window channel. Then position the glass run in the No. 7 corner.
C. Press the center section of the window run into the door frame.
5. Using a plastic pry tool, press the glass run into the upper portion of the door frame to securely adhere the double-sided tape.
6. Fully close the window.