Blower Motor: Service and Repair

Blower Assy:

Instrument Panel/Meter - Part 1:

Instrument Panel/Meter - Part 2:

Instrument Panel/Meter - Part 3:

OVERHAUL

HINT:
- Installation is in the reverse order of removal.

1. REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY W/PASSENGER AIR BAG ASSEMBLY
2. REMOVE HEATER TO FOOT DUCT NO.1
3. REMOVE STEREO COMPONENT AMPLIFIER ASSEMBLY (W/ STEREO COMPONENT AMPLIFIER)
4. REMOVE ECM (2AZ-FE ENGINE TYPE)
5. REMOVE ECM (3MZ-FE ENGINE TYPE)




6. REMOVE BLOWER ASSEMBLY
a. Disconnect the connectors.
b. Remove the screw, clamp and blower connector holder.




c. Disconnect the 5 wire harness clamps.




d. w/stereo component amplifier assembly:
Disconnect the 2 wire harness clamps.




e. Manual A/C model:
Disconnect the 4 connectors and remove the clamp.
f. Auto A/C model:
Disconnect the 3 connectors and remove the clamp.




g. Remove the 2 screws, 2 nuts and blower assembly.




7. REMOVE CLEAN AIR FILTER
a. Release the 2 fitting claws and remove the air filter sub assembly.




b. Remove the clean air filter from the front cooler frame.




8. REMOVE COWL WIRE NO.2
a. Remove the clamp and cowl wire No. 2.




9. REMOVE RECIRCULATION DAMPER SERVO SUB-ASSEMBLY
a. Remove the 3 screws and air inlet servomotor (recirculation damper servo sub-assembly).




10. REMOVE INSTRUMENT PANEL WIRE NO.3
a. Manual A/C model:
Disconnect the 2 connectors and remove the 3 clamps and instrument panel wire No. 3.
b. Auto A/C model:
Disconnect the 2 connectors and remove the 2 clamps and instrument panel wire No. 3.




11. REMOVE BLOWER RESISTOR (MANUAL AIR CONDITIONING)
a. Remove the 2 screws and blower resistor.




12. REMOVE BLOWER MOTOR CONTROL (AUTO AIR CONDITIONING)
a. Remove the 2 screws and blower motor control.




13. REMOVE BLOWER W/FAN MOTOR SUB-ASSEMBLY
a. Remove the 3 screws and blower w/ fan motor sub-assembly.




14. INSTALL BLOWER ASSEMBLY
a. Install the blower assembly with the 2 screws and 2 nuts.

Torque: 1.5 Nm (15 kgf.cm, 12 in.lbf) (NUT)




b. Manual A/C model:
Install the clamp and connect the 4 connectors.
c. Auto A/C model: Install the clamp and connect the 3 connectors.




d. w/stereo component amplifier assembly:
Install the 2 wire harness clamps.




e. Install the 5 wire harness clamps.




f. Install the blower connector holder with the screw and clamp.
g. Connect the connectors.

15. INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY W/PASSENGER AIR BAG ASSEMBLY