Sunroof / Moonroof: Service and Repair
REPLACEMENT
HINT: Installation is in the reverse order of removal.
1. REMOVE ROOF HEADLINING ASSEMBLY
2. REMOVE SLIDING ROOF SIDE GARNISH LH
a. Remove the sliding roof side garnish LH.
3. REMOVE SLIDING ROOF SIDE GARNISH RH
HINT: Removal of the sliding roof side garnish RH is the same as the sliding roof side garnish LH.
4. REMOVE SLIDING ROOF GLASS SUB-ASSEMBLY
a. Using a torx(R) driver (T25), remove the 4 torx(R) screws and sliding roof glass sub-assembly.
5. REMOVE SLIDING ROOF HOUSING SUB-ASSEMBLY
a. Protect the curtain shield airbag.
NOTE: Cover the curtain shield airbag with the protection cover as soon as the front pillar garnish is removed.
b. Disconnect the 4 drain hoses.
c. Remove the 4 bolts, 8 nuts and the sliding roof housing sub-assembly.
6. REMOVE SLIDING ROOF DRIVE GEAR SUB-ASSEMBLY
a. Disengage the 2 claws and remove the sliding roof map light bracket.
b. Remove the 2 bolts and the sliding roof drive gear sub-assembly.
7. REMOVE SUNSHADE TRIM SUB-ASSEMBLY
8. REMOVE SLIDING ROOF DRIVE CABLE SUB-ASSEMBLY
a. Remove the 2 screws and the sliding roof piece sub-assembly No.1 LH.
HINT: Use the same procedures for the RH side.
b. Using a screwdriver, disengage the claw.
HINT:
- Tape the screwdriver tip before use.
- Use the same procedures for the RH side.
c. Slide the sliding roof drive cable sub-assembly backward and remove it.
HINT:
- Tape the screwdriver tip before use.
- Use the same procedures for the RH side.
9. INSTALL SLIDING ROOF DRIVE CABLE SUB-ASSEMBLY
a. Slide the sliding roof drive cable sub-assembly frontward and install it.
HINT:
- Tape the screwdriver tip before use.
- Use the same procedures for the RH side.
10. ADJUST FULLY CLOSED POSITION
a. Using a screwdriver, slide the sliding roof drive cable sub-assembly to align the matchmarks.
HINT: Tape the screwdriver tip before use.
11. INSTALL SLIDING ROOF DRIVE GEAR SUB-ASSEMBLY
a. Install the sliding roof drive gear sub-assembly with the 2 bolts.
Torque: 5.4 N.m (55 kgf.cm, 49 in.lbf)
b. Engage the 2 claws to install the sliding roof map light bracket.
12. INSTALL SLIDING ROOF HOUSING SUB-ASSEMBLY
a. Install the sliding roof housing sub-assembly with the 8 nuts and 4 bolts.
Torque:
Bolt: 5.4 N.m (55 kgf.cm, 49 in.lbf)
Nut: 5.4 N.m (55 kgf.cm, 49 in.lbf)
b. Install the 4 drain hoses to the housing.
13. ADJUST SLIDING ROOF GLASS SUB-ASSEMBLY
a. Check for clearance between the roof glass and roof panel. Using a torx(R) wrench (T25), loosen the 4 torx(R) screws and adjust the sliding roof panel position.
Difference: 0 ± 1.4 mm (0 ± 0.055 in.)
NOTE: The difference should be even all around.
14. INSTALL SLIDING ROOF GLASS SUB-ASSEMBLY
a. Using a torx(R) wrench (T25), tighten 4 torx(R) screws.
Torque: 4.5 N.m (46 kgf.cm, 40 in.lbf)
15. CHECK FOR WATER LEAKS
a. No water should leak after adjusting the sliding roof.
b. If a leak is found, readjust the sliding roof.
16. INITIALIZATION OF SLIDING ROOF MOTOR