Front Bumper: Service and Repair

REPLACEMENT

HINT: Installation is in the reverse order of removal.

1. REMOVE FRONT BUMPER ASSEMBLY




a. Remove the clip and the 2 bolts.




b. Turn the pin hold clip 90° as shown in the illustration and remove it. (LH side)

HINT: Remove the RH side by following the same procedure as for the LH side.




c. Remove the 9 screws.




d. Disengage the 3 claws by pulling the left side of the front bumper cover in the direction shown by the arrow. (LH side)

HINT: Disengage the RH side by following the same procedure as for the LH side.

e. Disconnect the fog lamp connector (w/ fog lamp) and remove the front bumper assembly.

2. REMOVE FRONT BUMPER EXTENSION MOUNTING BRACKET




a. Remove the 2 screws and the bumper extension mounting bracket.

3. REMOVE FRONT BUMPER HOLE COVER LH (W/O FOG LAMP)




a. Remove the 2 screws and the front bumper hole cover LH.

4. REMOVE FRONT BUMPER HOLE COVER RH (W/O FOG LAMP)
5. REMOVE FOG LAMP ASSEMBLY LH (W/ FOG LAMP)
6. REMOVE FOG LAMP ASSEMBLY RH (W/ FOG LAMP)
7. REMOVE FRONT BUMPER ENERGY ABSORBER




a. Remove the front bumper energy absorber.

8. REMOVE FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY




a. Disengage the 5 clamps.




b. Remove the 6 bolts and the front bumper reinforcement sub-assembly.

9. REMOVE FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY UPPER




a. Remove the 2 bolts and the 2 nuts.
b. Remove the front bumper reinforcement sub-assembly upper.

10. REMOVE FRONT BUMPER REINFORCEMENT EXTENSION LH




a. Remove the 2 bolts and the nut.
b. Remove the front bumper reinforcement extension LH.

11. REMOVE FRONT BUMPER REINFORCEMENT EXTENSION RH




12. INSTALL FRONT BUMPER REINFORCEMENT EXTENSION LH
a. TMC MADE:
1. Install the front bumper reinforcement extension LH with the 2 bolts and nut.

Torque:
Bolt: 8.5 N.m (87 kgf.cm, 75 in.lbf)
Nut: 8.5 N.m (87 kgf.cm, 75 in.lbf)

b. TMMK MADE:
1. Install the front bumper reinforcement extension LH with the 2 bolts and nut.

Torque:
Bolt: 17.5 N.m (178 kgf.cm, 13 ft.lbf)
Nut: 6.5 N.m (66 kgf.cm, 58 in.lbf)

13. INSTALL FRONT BUMPER REINFORCEMENT EXTENSION RH
a. TMC MADE:
1. Install the front bumper reinforcement extension RH with the 2 bolts and nut.

Torque:
Bolt: 8.5 N.m (87 kgf.cm, 75 in.lbf)
Nut: 8.5 N.m (87 kgf.cm, 75 in.lbf)

b. TMMK MADE:
1. Install the front bumper reinforcement extension RH with the 2 bolts and nut.

Torque:
Bolt: 17.5 N.m (178 kgf.cm, 13 ft.lbf)
Nut: 6.5 N.m (66 kgf.cm, 58 in.lbf)




14. INSTALL FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY UPPER
a. TMC MADE:
1. Install the front bumper reinforcement sub-assembly upper with the 2 bolts and 2 nuts.

Torque:
Bolt: 8.5 N.m (87 kgf.cm, 75 in.lbf)
Nut: 8.5 N.m (87 kgf.cm, 75 in.lbf)

b. TMMK MADE:
1. Install the front bumper reinforcement sub-assembly upper with the 2 bolts and 2 nuts.

Torque:
Bolt: 17.5 N.m (178 kgf.cm, 13 ft.lbf)
Nut: 6.5 N.m (66 kgf.cm, 58 in.lbf)




15. INSTALL FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY
a. TMC MADE:
1. Install the front bumper reinforcement sub-assembly with the 6 bolts.

Torque: 34 N.m (347 kgf.cm, 25 ft.lbf)

b. TMMK MADE:
1. Install the front bumper reinforcement sub-assembly with the 6 bolts.

Torque: 92 N.m (938 kgf.cm, 68 ft.lbf)




16. INSTALL FRONT BUMPER ASSEMBLY
a. TMMK MADE:
1. Install the front bumper assembly with the 2 bolts.

Torque: 6.5 N.m (66 kgf.cm, 58 in.lbf)

2. Install the clip.

17. FOG LAMP AIMING ADJUSTMENT (W/ FOG LAMP)