Canada - Engine Control - MIL ON P0601 P0606/P0607, Or No Start
Bulletin
2588R
Issue Date
September 05, 2006
Market
Canada
Title:
M.I.L. "ON" DTC P0601, P0606, AND/OR P0607 OR ENGINE "NO START" CONDITION
Component
ENGINE ELECTRICAL
Models
'05 - '07 Corolla & Matrix (1ZZ-FE)
TSB REVISION NOTICE:
- October 4, 2007: The information contained in this TSB supersedes all previous version.
The previous TSB should be discarded.
INTRODUCTION:
Some 2005 - 2007 model year Corolla and Matrix vehicles equipped with a 1ZZ-FE engine may exhibit one or both of the following condition:
- Engine cranks, but will NOT start
- Trouble Codes P0601, P0606, and/or p0607 stored in the Engine Control Module or ECM (SAE term: Powertrain Control Module/PCM)
Please use the following procedure to repair the vehicle.
APPLICABLE VEHICLES:
- 2005 - 2007 model year Corolla and Matrix (2WD) vehicles equipped with the 1ZZ-FE engine and produced BEFORE the Production Change Effective VINs shown below.
PRODUCTION CHANGE INFORMATION:
WARRANTY INFORMATION:
PARTS INFORMATION:
REQUIRED SSTS:
NOTE:
- Please contact your zone Area Parts & Service Managers to order additional Techstream units.
- The Toyota Diagnostic Tester and CAN Interface Module may also be used to perform the service procedures listed in this bulletin.
INSPECTION PROCEDURE A:
If the vehicle is currently exhibiting a "no start" condition, refer to the Repair Manual within E-TAS / TIS library:
- Division: Toyota
- Model: Corolla or Matrix
- Year: 2005
- Service Category: Engine/Hybrid System
- Section: Engine Control
- Keyword: SFI System (1ZZ-FE): Basic Inspection
- Division: Toyota
- Model: Corolla or Matrix
- Year: 2006 or 2007
- Service Category: Engine/Hybrid System
- Section: Engine Control
- Keyword: 1ZZ-FE Engine Control System: SFI System: Basic Inspection
NOTE:
When the "no start" condition is related to the ECM (PCM) issue, there will be no spark or injector pulse during cranking. Also, the Diagnostic Tester may fail to initialize with the Engine ECM (PCM).
- If the vehicle exhibits the above conditions replace the ECM (PCM).
INSPECTION PROCEDURE B:
If the vehicle is currently exhibiting a M.I.L. "ON" with DTC P0601, P0606, and/or P0607 set with the ECM (PCM) in fail-safe mode, refer to Repair Manual within E-TAS / TIS library:
- Division: Toyota
- Model: Corolla or Matrix
- Year: 2005
- Service Category: Engine/Hybrid System
- Section: Engine Control
- Keyword: SFI System (1ZZ-FE): P0601, P0604, P0606, P0607, P0657 Actuator Supply Voltage Circuit/open
- Division: Toyota
- Model: Corolla or Matrix
- Year: 2006 or 2007
- Service Category: Engine/Hybrid System
- Section: Engine Control
- Keyword: 1ZZ-FE Engine Control System: SFI System: P0601: Internal Control Module Memory Check Sum Error
- Division: Toyota
- Model: Corolla or Matrix
- Year: 2006 or 2007
- Service Category: Engine/Hybrid System
- Section: Engine Control
- Keyword: 1ZZ-FE Engine Control System: SFI System: P0606: ECM/PCM Processor
- Division: Toyota
- Model: Corolla or Matrix
- Year: 2006 or 2007
- Service Category: Engine/Hybrid System
- Section: Engine Control
- Keyword: 1ZZ-FE Engine Control System: SFI System: P0607: Control Module Performance
NOTE:
Prior to condemning the ECM (PCM) confirm NO problems exist with the following circuits/components:
- Tail and Stop light bulb operation.
- Secure connection at connector R9 (Rear Combination Light LH).
- Secure connection at connector R11 (Rear Combination Light RH).
- Improper installation and/or operation of a trailer-towing wire harness kit.
- Sensor operation and circuit integrity for all 5V reference circuits: VC, IGF, THA, THW, VTA1, VTA2, VPA1, VPA2, VCPA, VCP2, PPMP
If a problem is diagnosed with any of the above components/circuits, repair the condition and confirm if the DTC(s) resets. ECM replacement may not be necessary.
If NO other problems are found, replace the ECM (PCM).
REPAIR PROCEDURE:
1. Replace ECM (PCM). Refer to Repair Manual within E-TAS / TIS library:
- Division: Toyota
- Model: Corolla or Matrix
- Year: 2005
- Service Category: Engine/Hybrid System
- Section: Engine Control
- Keyword: ECM (1ZZ-FE/2ZZ-GE): Replacement
- Division: Toyota
- Model: Corolla or Matrix
- Year: 2006 or 2007
- Service Category: Engine/Hybrid System
- Section: Engine Control
- Keyword: 1ZZ-FE Engine Control System: ECM Removal
- Division: Toyota
- Model: Corolla or Matrix
- Year: 2006 or 2007
- Service Category: Engine/Hybrid System
- Section: Engine Control
- Keyword: 1ZZ-FE Engine Control System: ECM Installation
2. Register the VIN into the replacement ECM (PCM). Refer to Repair Manual within E-TAS / TIS library:
- Division: Toyota
- Model: Corolla or Matrix
- Year: 2005
- Service Category: Engine/Hybrid System
- Section: Engine Control
- Keyword: SFI System (1ZZ-FE/2ZZ-GE): Registration
- Division: Toyota
- Model: Corolla or Matrix
- Year: 2006-2007
- Service Category: Engine/Hybrid System
- Section: Engine Control
- Keyword: SFI System: Registration
3. Confirm the repair.
NOTE:
Issue of this Technical Service Bulletin is to ensure that proper repair information is available. IT DOES NOT CONSTITUTE AN AUTHORIZATION FOR REPAIR. Normal provisions of the formal warranty policy, as applicable, will apply.