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Emissions - MIL ON/DTC's P043E/P043F/P2401/P2402/P2419

ENGINE
EG002-06

January 30, 2006

Title:
M.I.L. "ON" DTC P043E, P043F, P2401, P2402, & P2419

Models:
'05 - '06 Corolla & Matrix

Introduction

Some 2005 and 2006 model year Corolla and Matrix vehicles may exhibit M.I.L. "ON" with DTCs P043E, P043F, P2401, P2402, and P2419 stored. The EVAP pump module, which is part of the charcoal canister assembly, has been improved to correct this condition.

NOTE:
All five DTCs MUST be present for this TSB to be applicable.

Applicable Vehicles:
^ 2005 - 2006 model year Corolla and Matrix vehicles produced BEFORE the Production Change Effective VINs shown below.





Production Change Information





Parts Information





Warranty Information

Applicable Warranty:

This repair is covered under the Toyota Federal Emission Warranty. This warranty is in effect for 36 months or 36,000 miles, whichever occurs first, from the vehicle's in-service date. For California specification vehicles sold, registered, and operated in California, Maine, Massachusetts, and Vermont, this repair is covered under the California Emission Warranty, which is 36 months or 50,000 miles, whichever occurs first, from the vehicle's in-service date.

* Warranty application is limited to correction of a problem based upon a customer's specific complaint.





Required SSTs

NOTE:
Additional Diagnostic Tester Kits, CAN Interface Modules, Program Cards, or other SSTs may be ordered by calling SPX-OTC at 1-800-933-8335.

Repair Procedure

1. Using the Diagnostic Tester, check for diagnostic trouble codes (DTCs). If DTCs P043E, P043F, P2401, P2402, and P2419 are ALL present, refer to the Technical Information System (TIS), 2005 or 2006 model year Corolla or Matrix Repair Manual:

^ Diagnostics: SFI System (1ZZ-FE): EVAP Inspection Procedure (Corolla)

^ Diagnostics: SFI System (2ZZ-GE): EVAP Inspection Procedure (Corolla)

^ Diagnostics: SFI System (1ZZ-FE (FF)): EVAP Inspection Procedure (Matrix)

^ Diagnostics: SFI System (2ZZ-GE): EVAP Inspection Procedure (Matrix)

2. Replace the charcoal canister assembly if the EVAP pump module is diagnosed in the EVAP Inspection Procedure as the suspected area.

3. Perform the Automatic EVAP System Check and verify that NO pending DTCs set.

NOTE:
If the Automatic EVAP System Check fails to run, perform the following:

^ Turn the ignition key OFF.

^ Turn the Diagnostic Tester OFF.

^ Turn the ignition key ON and the Diagnostic Tester ON and restart the Automatic EVAP System Check.