Front Door Lock
REMOVAL1. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH
2. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG
3. REMOVE ASSIST GRIP COVER
4. REMOVE COURTESY LIGHT ASSEMBLY
5. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY
6. REMOVE FRONT DOOR SERVICE HOLE COVER
7. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY
8. REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY
9. REMOVE FRONT DOOR OUTSIDE HANDLE COVER
10. REMOVE FRONT DOOR LOCK ASSEMBLY
a. Disconnect the connector.
b. Using a "torx" socket wrench (T30), remove the 3 screws.
c. Slide the front door lock assembly downward and pull out the front door lock open rod from the outside handle frame. Remove the front door lock assembly and cables as a unit.
d. Remove the front door lock open rod from the front door lock assembly.
e. Remove the door lock wiring harness seal from the front door lock assembly.
f. Remove the front door lock remote control cable assembly.
g. Using a screwdriver, disengage the 3 claws.
HINT: Tape the screwdriver tip before use.
h. Remove the front door inside locking cable assembly.
INSTALLATION
1. INSTALL FRONT DOOR LOCK ASSEMBLY
NOTE:
- When reusing the removed front door lock assembly, replace the door lock wiring harness seal on the door lock with a new one.
- Do not allow grease or dust to adhere to the surface of the door lock where the seal attaches.
- Reusing the door lock wiring harness seal or using a damaged door lock wiring harness seal may allow water intrusion to the connection, and result in a malfunction in the front door lock assembly.
a. Install the front door inside locking cable assembly.
b. Engage the 3 claws.
c. Install the front door lock remote control cable assembly.
d. Apply MP grease to the sliding parts on the front door lock assembly.
e. Install a new door lock wiring harness seal to the front door lock assembly.
f. Insert the front door lock open rod to the front door lock assembly, and set the assembly to the front door outside handle frame.
g. Make sure that the front door lock open rod is securely connected to the front door lock assembly.
h. Using a "torx" socket wrench (T30), install the front door lock assembly with the 3 screws.
Torque: 5.0 N.m (51 kgf.cm, 44 in.lbf)
i. Connect the connector.
2. INSTALL FRONT DOOR OUTSIDE HANDLE COVER
3. INSTALL FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY
4. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY
5. INSTALL FRONT DOOR SERVICE HOLE COVER
6. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY
7. INSTALL COURTESY LIGHT ASSEMBLY
8. INSTALL ASSIST GRIP COVER
9. INSTALL FRONT DOOR INSIDE HANDLE BEZEL PLUG
10. INSTALL FRONT DOOR LOWER FRAME BRACKET GARNISH