Removal and Installation
sub-assemblysub-assemblySUB-ASSEMBLYsub-assemblySUB-ASSEMBLYREMOVAL1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM
2. DISCONNECT BATTERY NEGATIVE TERMINAL
CAUTION: Wait for 90 seconds after disconnecting the cable to prevent airbag deployment.
3. REMOVE FRONT WHEEL RH
4. REMOVE FRONT FENDER APRON SEAL RH
5. REMOVE FRONT WHEEL OPENING EXTENSION PAD RH
6. REMOVE FRONT WHEEL OPENING EXTENSION PAD LH
7. REMOVE ENGINE UNDER COVER RH
8. REMOVE ENGINE UNDER COVER LH
9. DRAIN ENGINE COOLANT
10. REMOVE COOL AIR INTAKE DUCT SEAL
11. REMOVE V-BANK COVER SUB-ASSEMBLY
12. REMOVE AIR CLEANER INLET ASSEMBLY
13. REMOVE AIR CLEANER CAP SUB-ASSEMBLY
14. REMOVE NO. 1 AIR CLEANER INLET
15. REMOVE FRONT BUMPER COVER (w/o Fog Light)
16. REMOVE FRONT BUMPER COVER (w/ Fog Light)
17. REMOVE FRONT BUMPER ENERGY ABSORBER
18. SEPARATE RADIATOR RESERVE TANK HOSE
19. SEPARATE RADIATOR INLET HOSE
20. SEPARATE RADIATOR OUTLET HOSE
21. REMOVE NO. 1 OIL COOLER INLET HOSE (for Automatic Transaxle)
22. REMOVE NO. 1 OIL COOLER OUTLET HOSE (for Automatic Transaxle)
23. REMOVE RADIATOR SUPPORT UPPER
24. REMOVE FAN SHROUD
25. REMOVE RADIATOR ASSEMBLY
26. REMOVE V-RIBBED BELT
27. REMOVE GENERATOR ASSEMBLY
28. REMOVE PIPING CLAMP
a. Remove the piping clamp from the No. 1 cooler refrigerant discharge hose and No. 1 cooler refrigerant suction hose.
29. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE
a. Remove the bolt and disconnect the No. 1 cooler refrigerant discharge hose from the compressor.
b. Remove the O-ring from the discharge hose sub-assembly.
NOTE: Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.
30. DISCONNECT NO. 1 COOLER REFRIGERANT SUCTION HOSE
a. Remove the bolt and disconnect the No. 1 cooler refrigerant suction hose from the compressor.
b. Remove the O-ring from the cooler refrigerant suction hose.
NOTE: Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.
31. REMOVE COMPRESSOR AND MAGNETIC CLUTCH
a. Disconnect the magnetic clutch connector.
b. Remove the 4 bolts.
c. Remove the compressor and magnetic clutch.
INSTALLATION
1. INSTALL COMPRESSOR AND MAGNETIC CLUTCH
a. Install the compressor and magnetic clutch with the 4 bolts.
Torque: 25 N.m (255 kgf.cm, 18 ft.lbf)
NOTE: Tighten the bolts in the order shown in the illustration to install the compressor and magnetic clutch.
2. INSTALL NO. 1 COOLER REFRIGERANT SUCTION HOSE
a. Remove the attached vinyl tape from the hose.
b. Apply sufficient compressor oil to a new O-ring and the fitting surface of the compressor and magnetic clutch.
Compressor oil: ND-OIL 8 or equivalent
c. Install the O-ring onto the No. 1 cooler refrigerant suction hose.
d. Install the No. 1 cooler refrigerant suction hose onto the compressor and magnetic clutch with the bolt.
Torque: 9.8 N.m (100 kgf.cm, 87 in.lbf)
3. INSTALL NO. 1 COOLER REFRIGERANT DISCHARGE HOSE
a. Remove the attached vinyl tape from the hose.
b. Apply sufficient compressor oil to a new O-ring and the fitting surface of the compressor and magnetic clutch.
Compressor oil: ND-OIL 8 or equivalent
c. Install the O-ring onto the No. 1 cooler refrigerant discharge hose sub-assembly.
d. Install the No. 1 cooler refrigerant discharge hose onto the compressor and magnetic clutch with the bolt.
Torque: 9.8 N.m (100 kgf.cm, 87 in.lbf)
4. INSTALL PIPING CLAMP
a. Install the piping clamp to the No. 1 cooler refrigerant suction hose and No. 1 cooler refrigerant discharge hose.
5. INSTALL GENERATOR ASSEMBLY
6. INSTALL V-RIBBED BELT
7. INSTALL RADIATOR ASSEMBLY
8. INSTALL FAN SHROUD
9. INSTALL RADIATOR SUPPORT UPPER
10. INSTALL NO. 1 OIL COOLER OUTLET TUBE (for Automatic Transaxle)
11. INSTALL NO. 1 OIL COOLER INLET TUBE (for Automatic Transaxle)
12. CONNECT RADIATOR OUTLET HOSE
13. CONNECT RADIATOR INLET HOSE
14. CONNECT RADIATOR RESERVE TANK HOSE
15. INSTALL FRONT BUMPER ENERGY ABSORBER
16. INSTALL FRONT BUMPER ASSEMBLY (w/o Fog Light)
17. INSTALL FRONT BUMPER ASSEMBLY (w/ Fog Light)
18. INSTALL NO. 1 AIR CLEANER INLET
19. INSTALL AIR CLEANER CAP SUB-ASSEMBLY
20. INSTALL AIR CLEANER INLET ASSEMBLY
21. CONNECT BATTERY NEGATIVE TERMINAL
22. ADD ENGINE COOLANT
23. CHECK FOR ENGINE COOLANT LEAKS
24. CHARGE WITH REFRIGERANT
25. WARM UP ENGINE
26. CHECK FOR REFRIGERANT LEAKS
27. INSTALL V-BANK COVER SUB-ASSEMBLY
28. INSTALL COOL AIR INTAKE DUCT SEAL
29. INSTALL ENGINE UNDER COVER RH
30. INSTALL ENGINE UNDER COVER LH
31. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH
32. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH
33. INSTALL FRONT FENDER APRON SEAL RH
34. INSTALL FRONT WHEEL RH
35. VEHICLE PREPARATION FOR FOG LIGHT AIMING(w/ Fog Light)
36. PREPARATION FOR FOG LIGHT AIMING (w/ Fog Light)
37. INSPECT FOG LIGHT AIMING (w/ Fog Light)
38. ADJUST FOG LIGHT AIMING (w/ Fog Light)