Fuel Gauge Sender: Service and Repair

Fuel Level Sensor

• Phased in introduction of fuel delivery units with changed fuel level sensor (G).

Removing - Old Version

- Remove fuel delivery unit => [ Fuel Delivery Unit ] Fuel Delivery Unit.

- Release connectors - arrows - and remove electrical wires - 1, 2 and 3 -.





- Lift retaining tabs - 4 - and - 5 - with a screwdriver and pull fuel level sensor (G) downward and off - arrow -.

Installing - Old Version

- Insert fuel level sensor into guides at fuel delivery unit and press up until engagement.

- Connect connector and check for secure locking.

- Fuel delivery unit, installing => [ Fuel Delivery Unit ] Fuel Delivery Unit.

Removing - New Version

- Remove fuel delivery unit => [ Fuel Delivery Unit ] Fuel Delivery Unit.

- Pull fuel level sensor (G) slightly to the side and simultaneously upward.





- Release connectors and remove electrical wires.

Installing - New Version

- Connect connector and check for secure locking.

- Insert fuel level sensor (G) into guide at fuel delivery unit and press down until engagement.

- Fuel delivery unit, installing => [ Fuel Delivery Unit ] Fuel Delivery Unit.