Engine Speed (RPM) Sensor, Checking

Engine Speed (RPM) Sensor, Checking

Function
The Engine Speed (RPM) Sensor -G28- detects engine speed and reference marks. Without an engine speed signal, the engine will not start. If the engine speed signal fails while the engine is running, the engine will stop immediately.

Recommended special tools and equipment
- V.A.G1526 multimeter or V.A.G1715 multimeter
- V.A.G1594 connector test kit
- Wiring diagram

Test requirements







- Fuses on E-box in engine compartment, left side, must be OK.

NOTE: Fuses on this fuse holder are labelled "SB" in the wiring diagram.







- Fuses on fuse holder in instrument panel, left side, must be OK.

NOTE: Fuses on this fuse holder are labelled "SC" in the wiring diagram.

- Ground (GND) connections between engine and chassis must be OK.
- Ignition switched off.

Test sequence
Observe safety precautions.
Observe rules for cleanliness.

- Remove engine cover, removing and disassembling air filter/engine cover.







- Disconnect gray 3-pin harness connector -1- leading to Engine Speed (RPM) Sensor G28-.

Checking resistance







- Check resistance between terminals 2 and 3 at connector to sensor. Specified value: 730 to 1000 Ohms
- Check sensor for short circuit between terminals 1 and 2 as well as 1 and 3.

Specified value: Infinity Ohms

If specified values are not obtained:
- Replace Engine Speed (RPM) Sensor -G28-:
- Replace sensor sealing ring,
- Tightening torque of mounting bolt 10 Nm.
- Erase DTC memory of Engine Control Module (ECM). Diagnostic Mode 04 - Erase DTC Memory
- Generate readiness code. Monitors, Trips, Drive Cycles and Readiness Codes

If specified value is obtained:
- Check wires to Engine Control Module (ECM) according to wiring diagram.

Checking wires to Engine Control Module (ECM)
- Connect test box to 60-pin connector of wiring harness. Test Box, Connecting For Wiring Test

Engine Control Module (ECM) is not connected.







- Check wires between test box and 3-pin connector to Engine Control Module (ECM) for open circuit according to wiring diagram.

Terminal 1 + socket 52
Terminal 2 + socket 51
Terminal 3 + socket 36

Wire resistance: max. 3.0 Ohms

- Check wires for short circuit to each other.

Specified value: Infinity Ohms

If no malfunctions are detected in the wires and the resistance value is OK:
- Remove sensor and check sensor wheel for secure fit, damage, and run-out.

If nothing seems to be wrong with the sensor wheel:
- Replace Engine Control Module (ECM) -J623-.