Installation

Manual Transmission, Installation





Install gearbox
Use fixture 5972.

Align input shaft, insert and turn gearbox into position.

Tighten gearbox in position.

Remove fixture.

(Tighten two uppermost bolts from engine compartment.)





Install gear lever
Insert gear lever sleeve in mounting.

Install:
- bearing bushings and 0-ring on gear selector rod; replace selector circlip
- gear selector/lever pivot pin; tighten set screw
- circlip on gear lever sleeve; pull selector rod downwards when fitting circlip





Reconnect gearbox wiring
Reconnect wiring connectors.

Install cable tie.





Install clutch slave cylinder
Secure cylinder with circlip.





Install gearbox support member and reinstate rear mounting
Rebolt rear mounting to gearbox.

Rebolt support member to side members.

Ensure that oxygen sensor lead is above support member.





Install propeller shaft
Reassemble front universal joint at gearbox.

Reassemble rear universal joint at [1][2]differential.

Use socket 5244.

Reattach intermediate bearing to member.





Remake bolted joint at front of catalytic converter





Remove lifting attachments
Remove tools 5006, 5033, 5115 and 5186.





Tighten two uppermost bolts in flywheel housing
Reattach front exhaust pipe to bracket.





Check operation
Replace battery earth lead.