Battery - Maintaining Electrolyte Level

NO.
801

GROUP
31

SECTION
3

DATE
May -97

Maintaining electrolyte level
850

REFERENCE: NONE

Maintaining electrolyte level

Background:
Current production batteries meet a DIN (a German Industry Standard) which classifies the battery as "maintenance-free."

Electrolyte level checking is required every 10,000 miles or 6 months for normal driving conditions. Severe weather or driving conditions may require more frequent checking.

To ensure maximum battery life fill electrolyte to the correct level, as required, with distilled water.

Checking electrolyte level

Check the level in the battery every six months or after approx. 15,000 Km (10,000 miles = ordinary service interval).

Always check the electrolyte level after charging the battery.

Top up to the maximum mark with distilled or deionized water. Each cell has its own maximum mark (A).

Never use tap water.





- Remove battery plugs with a screwdriver.

- Check the level in all the battery cells. Use a flashlight.

Top up to the maximum mark (A) with distilled or deionized water.

Note!
Do not fill above the maximum mark (A).

This may cause the electrolyte to leak.

- Install plugs

Never switch gray plugs (with a gas release filter) with black sealed plugs.

- Tighten plugs thoroughly.

Warning!
Remember that the battery contains oxyhydrogen which is very explosive.

A naked flame of smoking near the battery can cause it to explode causing personal injury and damage to the car.

The battery also contains sulfuric acid, which can cause serious corrosive damage.

If electrolyte comes into contact with your eyes, skin or clothes, flush with large quantities of water. If the acid has splashed into your eyes contact a doctor immediately.

WARRANTY STATEMENT: Claims may be submitted under the New Car Limited Warranty when a manufacturing defect is present using claim type: 01

Operation No. Labor description Time allowance

31111-3 Checking and adjusting battery 0.1 hr
electrolyte level