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Signal Too High. Permanent Fault






Signal too high. Permanent fault

EFI-123 Engine coolant temperature (ECT) sensor signal

Checking ground lead

Warning! Before fault-tracing, disconnect engine cooling fan (FC) relay connector A so that the engine cooling fan (FC) will not run. The diagnostic trouble code (DTC) EFI-514 Engine cooling fan (FC) low-speed, signal may be stored. After fault-tracing the connector must be re-connected.








- Ignition off.
- Wait for approximately 150 seconds (cars with immobilizer 245 seconds).
- Disconnect temperature sensor.








- Connect an ohmmeter between temperature sensor connector terminal 2 (engine control module (ECM) side) and ground.

Note! If the engine cooling fan runs on, it must be allowed to stop before taking resistance readings.

The ohmmeter should read approximately 0 ohms.

OK - Checking the signal cable

Not OK - Checking control module connector

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Checking the signal cable








- Ignition on.
- Temperature sensor disconnected.








- Connect a voltmeter between temperature sensor connector terminals 1 and 2 (engine control module (ECM) side).

The voltmeter should read approximately 5 V.

OK - Checking temperature sensor resistance

Low - Checking control module connector

High - Checking for a short-circuit

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Checking for a short-circuit








- Check cable between engine coolant temperature (ECT) sensor terminal 1 and engine control module (ECM) #A31 for a short-circuit to supply voltage according to Checking wiring and terminals. Permanent fault Checking Wiring and Terminals. Permanent Fault.

Continue - Checking engine coolant temperature (ECT) sensor

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Checking control module connector












- Ignition off.
- Temperature sensor disconnected.
- Check control module connector for contact resistance and oxidation and remedy according to Checking wiring and terminals. Permanent fault Checking Wiring and Terminals. Permanent Fault.
- Control module connected.








- Connect an ohmmeter between temperature sensor connector terminal 2 (engine control module (ECM) side) and ground.

The ohmmeter should read approximately 0 ohms.

OK - Fault-tracing information

Not OK - Checking for an open-circuit

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Fault-tracing information
The cause of the diagnostic trouble code (DTC) has been loose connections in the control module connector.

Continue - Verification

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Checking for an open-circuit








- Check cable between temperature sensor terminal 2 and engine control module (ECM) #A18 for an open-circuit according to Checking wiring and terminals. Permanent fault Checking Wiring and Terminals. Permanent Fault.

Continue - Verification

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Checking temperature sensor resistance








- Ignition off.
- Temperature sensor disconnected.
Connect an ohmmeter between temperature sensor connector terminals 1 and 2 (temperature sensor side).













The ohmmeter should read approximately 2200 ohms at +25°C (see diagram).

OK - Checking for contact resistance and oxidation

Not OK - Replacing component

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Checking for contact resistance and oxidation
The cause of the diagnostic trouble code (DTC) has been loose connections in the engine coolant temperature (ECT) sensor connector.
- Check connector for contact resistance and oxidation and remedy according to Checking wiring and terminals. Permanent fault Checking Wiring and Terminals. Permanent Fault.

Continue - Verification

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Replacing component
- Try a new engine coolant temperature (ECT) sensor.





Continue - Verification

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Checking engine coolant temperature (ECT) sensor

Hint: The engine coolant temperature (ECT) sensor may fail if there has been a short-circuit to voltage supply in the signal cable. Check the temperature sensor as follows:








- Ignition off.
- Temperature sensor disconnected.








- Connect an ohmmeter between temperature sensor connector terminals 1 and 2 (temperature sensor side).





The ohmmeter should read approximately 2200 ohms at +25°C (see diagram).

OK - Fault-tracing information

Not OK - Replacing component

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Fault-tracing information
Temperature sensor is OK.

Continue - Verification

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Replacing component
- Try a new engine coolant temperature (ECT) sensor.





Continue - Verification

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Checking control module connector












- Ignition off.
- Temperature sensor disconnected.
- Check control module connector for contact resistance and oxidation and remedy according to Checking wiring and terminals. Permanent fault Checking Wiring and Terminals. Permanent Fault.
- Control module connected.
- Ignition on.








- Connect a voltmeter between temperature sensor connector terminals 1 and 2 (engine control module (ECM) side).

The voltmeter should read approximately 5 V.

OK - Fault-tracing information

Not OK - Checking for an open-circuit

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Fault-tracing information
The cause of the diagnostic trouble code (DTC) has been loose connections in the control module connector.

Continue - Verification

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Checking for an open-circuit








- Check cable between temperature sensor terminal 1 and engine control module (ECM) #A31 for an open-circuit according to Checking wiring and terminals. Permanent fault Checking Wiring and Terminals. Permanent Fault.

Continue - Verification

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Verification




Verification

Hint: After carrying out the repair, check that the fault has been remedied as follows:








- Ignition off.
- Reconnect connectors, reinstall components etc.
- Start engine and run to normal operating temperature. The engine should be hot enough for the thermostat to open.
- Select the Volvo Scan Tool (ST) symbol to read off engine coolant temperature (ECT).





Is the engine coolant temperature (ECT) value within its permitted range.

Yes - VERIFIED

No - VERIFICATION FAILED

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VERIFIED - FAULT FOUND

VERIFICATION FAILED - Fault-tracing information

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Fault-tracing information




Information

Fault-tracing information
The fault should have been detected and remedied. As this is not the case fault-tracing has failed.
Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.

Do you want to exit fault-tracing?

Yes - Exit fault-tracing

No - Attempt New Test

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Attempt New Test - Checking ground lead

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