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Replacing Lift Mechanism Motor and Cable For Side Window






Replacing lift mechanism motor and cable for side window

Removal

Removing lift mechanism motor with cable from power window lift mechanism cassette





Caution! The lift mechanism motor must not be operated when the cables are not tensioned as they could get caught up in the motor.

Remove:
- the door panel. Doors and side windows Doors and Side Windows.
- the power window lift mechanism cassette from the door. Doors and side windows Doors and Side Windows.
- the window from the power window lift mechanism cassette.
Turn the cable cover adjusters (4) a quarter turn and pull them straight out.

Remove:
- the cables from the carriage (1).

Note! The position of the adjustment screw on carriage (1) must not be changed when replacing the lift mechanism motor. This makes it easier to adjust the window when the power window lift mechanism cassette is in the door.

- the cables from the four wheels (3).
- the screws on the carriage (2) so that the cable can be removed from it.
Replace motor and cables.

Removing cables from the motor




Remove the 5 screws and remove the power window lift motor cover.
Remove the cable drum with the 2 cables. The drum is secured on splines.

Note! If the cables are removed while in the up position, the rear cable is wound up four revolutions.

Installation

Installing cables on the motor




Place the rear cable on the three upper windings on the cable drum and the front cable on the remaining winding.

Install:
- the cable drum on the splines and install the cover.
- the 5 screws.

Installing lift mechanism motor with cables in the power window mechanism cassette




Check that the cable is routed around all the four wheels.
Secure cables in the carriage (1).
Adjust the cable tension using the two cable's� cover adjusters (4).
Measure the distance from the underside of the rail to the underside of the carriage (1).
Secure the cable to the carriage (2) and finger-tighten the screw. The distance from the underside of the rail and the underside of the carriage (2) should be 25 mm (0.98 in) more than the corresponding distance to the other carriage (1).
Tighten the cable screw on the carriage (2).
Other adjustments: Doors and side windows Doors and Side Windows.

Install:
- the window on the power window lift mechanism cassette.
- the power window lift mechanism cassette on the door. Doors and side windows Doors and Side Windows.
- the door panel. Doors and side windows Doors and Side Windows.