Power Window Regulator, Front - Updated Replacement
BULLETIN NUMBER:8830031
DATE:
February 1, 2000
TITLE:
Power window regulator front door, replacement
MODELS:
1999-2000 S80
SECTION
8
GROUP
83
NO.
0031
YEAR
00
MONTH
02
BACKGROUND:
Updated method for replacing the power window regulator for the front side door.
MATERIAL
TOOLS
REPLACEMENT OF POWER WINDOW REGULATOR FRONT DOOR
1
Preparations
- Set the side window in the half open position.
2
Removing the front door panel
- Switch off the ignition.
Warning! Remove the key from the ignition. This is so that the power window cannot be activated by unintentionally.
- Remove the key.
Note! After the key has been removed: Wait 1 minute before starting work.
Remove
- the bezel for the inner door opener
- the cover for the inner door handle.
- the screw by the inner door handle.
- the 7 press clips.
- Carefully tap the bottom of the panel to release it.
- Pull the upper edge of the panel inward.
- Disconnect the 4 connectors.
3
Removing the door handle
Warning! Use protective goggles.
- Drill out the rivets from the mounting for the handle.
- Detach the handle. Allow the handle to hang from the release cable.
4
Removing the sound proofing
Warning! Use protective goggles.
- The bracket is secured with two rivets. Drill out the lower rivet. Push the bracket to one side to expose the soundproofing.
- The soundproofing is bonded into place.
- Carefully remove the sound proofing.
5
Remove the side window
- Remove the ball joint from the clip in the window mounting.
Insert a screwdriver Pry until the clip I ball joint snaps free.
6
Secure the side window
- Lift the window to the closed position. Secure the window using duct tape to prevent the window from sliding downwards.
7
Removing the lift regulator
Warning! Use protective goggles.
Note! When drilling out blind rivets: Vacuum up all filings in the door so they will not cause noise later.
- Drill out 4 rivets in the mounting for the power window regulator.
- Disconnect wiring connector from motor.
- Lift out the regulator.
8
Installing the lift regulator
- Connect the connector.
- Position the power window regulator.
- Rivet the 4 mounting points into place. Use pop rivet pliers with a 75 mm (3.0") long nose piece.
9
Securing the side window
- Remove the tape holding the window.
- Push the window down to the correct position.
- Press the mountings together. Install the ball joints~ clips.
10
Installing the sound proofing
- Install the sound proofing.
- Turn the bracket to the correct position.
- Rivet the lower mounting into place.
11
Installing the door handle
- Position the door handle.
- Rivet the 4 mounting points into place.
12
Installing the door panel
- Connect the 4 wiring connectors.
- Install the panel.
Install
- the 7 press clips.
- the screw by the inner door handle.
- the inner door handle cover.
- the bezel for the inner door opener
13
Check
- Insert the ignition key. Check the function.
WARRANTY STATEMENT: Claims may be submitted under the New Car Warranty when there is a documented customer complaint, using claim type 01.