Connecting The Breakout Box
Connecting the breakout box
981 3190 Replaced by 9511428 981 3190 Replaced by 951 1428 981 3194 Replaced by 9511495 981 3194 Replaced by 951 1495
Breakout box and checking ground terminals
Is the breakout box connected? Have the ground terminals been checked?
Yes - DONE
No - Areas of use for the breakout box
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Areas of use for the breakout box
Breakout box 981 3190 Replaced by 9511428 981 3190 Replaced by 951 1428 is designed to facilitate reading off:
- the control module input and output signals when the control module is connected
- the resistance of cables and components with the control module disconnected.
The breakout box makes it safer to take readings because it is easier to see and access measurement points. The risk of accidental short-circuits and damaged connector pins is also reduced.
Turn off the power to the ECC control module when connecting the breakout box otherwise the control module may be damaged and incorrect diagnostic trouble codes (DTCs) stored.
Select Continue.
Continue - Connecting the breakout box
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Connecting the breakout box
Select one of the above options to continue.
1 - Connecting breakout box between control module and wiring
2 - Connecting breakout box to wiring only
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Connecting breakout box between control module and wiring
- Ignition off
- ECC control module connected.
Check the control module and the control module connector visually according to Checking wiring and terminals. Permanent fault Checking Wiring And Terminals. Permanent Fault
Connect adapter 981 3194 Replaced by 9511495 981 3194 Replaced by 951 1495 (only the 30-pin connector) between the ECC control module and the climate control connector. Then connect breakout box 981 3190 Replaced by 9511428 981 3190 Replaced by 951 1428 to the adapter. This is connection is carried out when taking readings with the control module connected.
The control module terminals 1- 30 correspond to terminals 1-30 on the breakout box.
Select Continue.
Continue - Checking ground terminals
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Connecting breakout box to wiring only
- Ignition off
- Disconnect the ECC control module.
Check the control module and the control module connector visually according to Checking wiring and terminals. Permanent fault Checking Wiring And Terminals. Permanent Fault
Connect adapter 981 3194 Replaced by 9511495 981 3194 Replaced by 951 1495 (only the 30-pin connector) to the climate control system connector. Then connect breakout box 981 3190 Replaced by 9511428 981 3190 Replaced by 951 1428 to the adapter. The breakout box is now only connected to the climate control connector. This connection is used to measure resistance in the ECC system cables and components with the ECC control module disconnected.
The control module terminals 1- 30 correspond to terminals 1-30 on the breakout box.
Select Continue.
Continue - Checking ground terminals
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Checking ground terminals
- Ignition off.
Connect an ohmmeter the chassis and terminal 3 to check power ground.
The ohmmeter should read 0ohms.
OK - Checking ground terminals
Not OK - Checking for an open-circuit
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Checking ground terminals
Connect an ohmmeter between terminals 3 and 23 on the breakout box.
The ohmmeter should read approximately 0 ohms.
OK - No Fault Found
Not OK - Checking breakout box
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Checking breakout box
- Ignition off
- Disconnect the adapter from the ECC control module and from the ECC control module connector.
Check the internal cables in the breakout box for the ground terminal which deviated from 0 ohms.
Connect an ohmmeter between:
- breakout box terminal 3 and adapter connector terminal 3
- breakout box terminal 23 and adapter connector terminal 23.
The ohmmeter should read 0 ohms.
OK - Replacing the component
Not OK - Replacing the component
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Replacing the component
- Try a new ECC control module according to Control module, climate Control Module, Climate.
Select "Continue" when the component has been replaced.
Continue - Verification
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Checking for an open-circuit
Check the ground lead between the 30 pin connector terminal 3 (ECC control module side) and ground terminal relay box 15/14, ground rail D8, for an open-circuit according to Checking wiring and terminals. Permanent fault Checking Wiring And Terminals. Permanent Fault
Is there an open-circuit in the cable?
Yes - Remedy open-circuit
No - Checking for an open-circuit
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Checking for an open-circuit
Check for an open-circuit between ground rail D10 and chassis Checking wiring and terminals. Permanent fault Checking Wiring And Terminals. Permanent Fault.
Select Continue when the fault has been remedied.
Continue - Verification
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Remedy open-circuit
- Remedy open-circuit.
Select Continue when the fault has been remedied.
Continue - Verification
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Replacing the component
- Disconnect adapter 981 3194 Replaced by 9511495 981 3194 Replaced by 951 1495 from the breakout box 981 3190 Replaced by 9511428 981 3190 Replaced by 951 1428. Check the relevant leads in the breakout box and adapter to establish where the fault is.
Replace breakout box or adapter.
Select Continue when the fault has been remedied.
Continue - Checking ground terminals
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Self-adjustment of the shutter motor end position
Activate the self-adjustment function with VIDA according to Self adjustment of damper motor limit positions Self Adjustment Of Damper Motor Limit Positions.
Select "Continue" when self-adjustment is complete.
Continue - Verification
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Verification
Verification
Hint: Check after repair that the fault has been rectified.
- Ignition off
- Reconnect connectors, reinstall components etc.
- ECC- control module connected.
- Engine running
- VCT2000 connected to the data link connector (DLC).
Establish communication with the ECC -system.
Select "Continue".
Continue - Verification, continued
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Verification, continued
- For further information about self-adjustment, see Self adjustment of damper motor limit positions Self Adjustment Of Damper Motor Limit Positions.
Click the VCT2000 symbol to activate the self adjustment function.
Select "Continue".
Continue - Verification, continued
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Verification, continued
Click on the VCT2000 symbol to read off the diagnostic trouble codes (DTCs).
Select "Continue".
Continue - Verification, continued
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Verification, continued
Erase diagnostic trouble codes (DTCs).
Select "Continue".
Continue - Verification, continued
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Verification, continued
Check that diagnostic trouble codes (DTCs) do not recur.
Do the diagnostic trouble codes (DTCs) recur?
Yes - VERIFICATION FAILED
No - VERIFIED
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VERIFICATION FAILED - Fault-tracing information
VERIFIED - FAULT FOUND
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Fault-tracing information
Information
Fault-tracing information
The fault should be diagnosed and remedied. Since this is not the case the fault-tracing process has failed.
Complete the fault-tracing for those fault or try again.
Do you want to terminate fault-tracing at this time?
Yes - FAULT-TRACING FAILED
No - Attempt New Test
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FAULT-TRACING FAILED - FAULT-TRACING FAILED
Attempt New Test - Connecting the breakout box
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