Connecting The Breakout Box

Connecting the breakout box
981 3190 Replaced by 9511428 981 3190 Replaced by 951 1428 981 3194 Replaced by 9511495 981 3194 Replaced by 951 1495
Connecting the breakout box




Information

Connecting up the Test box





Is the test box connected to the control module?

Yes - CONNECTED

No - NOT CONNECTED

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CONNECTED - No Fault Found

NOT CONNECTED - Connecting the breakout box to the DSA control module

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Connecting the breakout box to the DSA control module








- Ignition off.
- Expose the DSA control module.
- Remove the control module from the holder.
- Disconnect the control module.
- Check that the male and female terminals in the control module and the control module connector are intact and secure. Check that the wiring to the female terminals is properly secured to the pins.
- In particular, check the terminal pins relevant to the diagnostic trouble code (DTC) / symptom.
Connect adapter 981 3194 Replaced by 9511495 981 3194 Replaced by 951 1495 (the 16-pin terminal) to the control module connector (wiring side). Connect breakout box 981 3190 Replaced by 9511428 981 3190 Replaced by 951 1428 to the adapter.

Hint: DSA control module terminals 1 - 16 correspond to terminals 31 - 46 on the breakout box.









Select Continue.

Continue - Checking the ground terminal

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Checking the ground terminal








- Ignition off.
- DSA control module disconnected.
- Switch off all equipment that takes power from the battery (courtesy lighting, radio etc.).
Connect an ohmmeter between the battery negative terminal and 39 (#9) on the breakout box.









The ohmmeter should read approximately 0 ohms.

OK - Return to the fault-tracing procedure where it was interrupted.
No Fault Found

Not OK - Checking for an open-circuit

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Checking for an open-circuit
Check the cable between DSA control module terminal 9 and engine control module (ECM) terminal 31 for an open-circuit according to Checking wiring and terminals. Permanent fault Checking Wiring And Terminals. Permanent Fault.
Note!The DSA control module is grounded via the engine control module (ECM) ground terminals.









Select Continue when the fault has been remedied.

Continue - Verification

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Verification




Verification

Verification

Hint: After carrying out the repair, check that the fault has been remedied.








- Ignition off.
- DSA control module disconnected.
- Switch off all equipment that takes power from the battery (courtesy lighting, radio etc.).
Connect an ohmmeter between #9 on the breakout box and the battery negative terminal.









The ohmmeter should read approximately 0 ohms.

OK - VERIFIED

Not OK - VERIFICATION FAILED

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VERIFIED - FAULT FOUND

VERIFICATION FAILED - Fault-tracing information

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Fault-tracing information




Information

Fault-tracing information
The fault should be diagnosed and remedied. Since this is not the case the fault-tracing process has failed.
Complete the fault-tracing for those fault or try again.

Do you want to terminate fault-tracing at this time?

Yes - FAULT-TRACING FAILED

No - Attempt New Test

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FAULT-TRACING FAILED - FAULT-TRACING FAILED

Attempt New Test - Connecting the breakout box to the DSA control module

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