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Home >> Volvo >> 2000 >> S80 2.9 L6-2.9L VIN 94 B6294S >> Repair and Diagnosis >> Powertrain Management >> Computers and Control Systems >> Relays and Modules - Computers and Control Systems >> Main Relay (Computer/Fuel System) >> Diagrams >> Diagnostic Aids >> Connector >> 88-Pin Connector

88-Pin Connector






88-pin connector

Replacing cable terminals

Separating the connector halves




- Remove the protective cover from the connector by releasing the catches at the same time the cover is removed.
Hint: Use terminal removal tool951 2811 Terminal removal tool 951 2811 Terminal Removal Tool.

- Unscrew the screw holding the connector halves.
- Separate the connector halves.
Caution! Never pull on the cables when separating.

Extract the cable terminal, socket housing




- Remove the front housing section from the socket housing. By releasing the locking tab from the cable side. Release all the locking tabs and press the housing section forward.
Hint: Use terminal removal tool951 2633 Terminal removal tool 951 2633 Terminal Removal Tool.




- Remove the cable terminal, see Using terminal removal tools Using Terminal Removal Tools.
Hint: Use terminal removal tool951 2639 Terminal removal tool 951 2639 Terminal Removal Tool.




- Release the inner housing section on the socket housing by lifting the sleeve beside the catch and pulling the housing section outwards.
Hint: Use terminal removal tool951 2639 Terminal removal tool 951 2639 Terminal Removal Tool.

- Press in the locking tab on the cable terminal and carefully pull out the cable and the cable terminal.
Hint: Use terminal removal tool951 2812 Terminal removal tool 951 2812 Terminal Removal Tool.

Crimp new cable terminal




- Strip the cable see Stripping the cable Stripping the Cable.
- Replace cable terminal. Selecting cable terminal, see New cable terminal New Cable Terminal.
Hint: The following cable terminals are available for the relevant socket housing: 916 8508, 916 8510, 916 8512, 944 2486, 944 2487.

- Crimp cable terminal, see Crimping a cable terminal Crimping a Cable Terminal.

Insert the new cable terminal in the housing
- Insert the new cable terminal in the receptacle housing from the cable side (in the correct position). A click is heard when it hooks into place.
- Carefully pull on the cables to check that the terminal is firmly attached.

Reassemble the connector




- Slide the receptacle housing into the connector.
- Release the front housing sections of the pin and socket housings.
- Assemble the connector halves.

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