Operation CHARM: Car repair manuals for everyone.

Checking The Compressor Clutch






Checking the compressor clutch

Checking for a short-circuit




- Start the engine
- Wait at least 10 seconds for the climate control module to carry out its diagnostics
- Start the blower fan
- Affect the air conditioning (A/C) switch on the climate control module so that A/C is requested (the green LED lights).

Note! The normal conditions for engagement of air conditioning (A/C) must have been met.

- Check that the compressor clutch activates. The fault is no linger present if the function is OK.

Hint: There is a ticking noise when the clutch activates.





Is the function OK?

Yes - FAULT FOUND

No - Checking the fuse, cable

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Checking the fuse, cable
- Check the fuse for the circuit for contact resistance and oxidation. Check that the fuse is not defective. See the cover for the integrated relay/fusebox in the engine compartment for locations
- Check the connections to the relay for the air conditioning (A/C) compressor for contact resistance and oxidation. See the cover for the integrated relay/fusebox in the engine compartment for locations
- Check the cable between the relevant fuses in the integrated relay/fusebox in the engine compartment and air conditioning (A/C) compressor terminals #1 and #3. Check for an open-circuit and a short-circuit to ground.

Hint: The voltage at terminals #1 and #3 must be approximately the same as battery voltage, measured in relation to power ground.

- Check the cable between terminal #2 on the relay for the air conditioning (A/C) compressor and the engine control module (ECM). Check for contact resistance and oxidation, an open-circuit and a short-circuit to supply voltage.

Hint: The voltage at terminal #2 must be approximately the same as battery voltage when the relay for the air conditioning (A/C) compressor is not activated by the engine control module (ECM).

Remedy as necessary.

Other information:
- For further information, see the relevant wiring diagram Service Manual
- Checking wiring and terminals. Permanent fault Checking Wiring and Terminals. Permanent Fault









Was a fault detected?

Yes - Verification

No - Checking components

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Checking components
- Bridge across terminals #3 and #5 in the relay base for the air conditioning (A/C) compressor. See the cover for the integrated relay/fusebox in the engine compartment for locations
- Check that the compressor clutch engages. The relay for the air conditioning (A/C) compressor is defective if the compressor clutch activates.

Hint: There is a ticking noise when the clutch activates.





Does the compressor clutch activate?

Yes - Replacing the component

No - Checking the connector, component and cable

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Checking the connector, component and cable
- Check the connector on the compressor clutch. Check for contact resistance and oxidation
- Check the cable between terminal #5 on the relay for the air conditioning (A/C) compressor and the compressor clutch. Check for contact resistance and oxidation, an open-circuit and a short-circuit to ground. See the cover for the integrated relay/fusebox in the engine compartment for locations
- Check that the ground terminal for the compressor clutch is OK
- Check the clutch.
Remedy as necessary.

Other information:
- To replace the compressor clutch, see Magnetic clutch Magnetic Clutch
- Checking wiring and terminals. Permanent fault Checking Wiring and Terminals. Permanent Fault









Was a fault detected?

Yes - Verification

No - Fault-tracing information

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Replacing the component




- Ignition off
- Replace the relay for the air conditioning (A/C) compressor. See the cover for the integrated relay/fusebox in the engine compartment for locations.

Continue - Verification

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Verification

Hint: After carrying out the repair, check that the fault has been remedied.








- Ignition off
- Reconnect the connectors, reinstall components etc. Wait at least 10 seconds for the climate control module to carry out its diagnostics
- Affect the air conditioning (A/C) switch on the climate control module so that A/C is requested (the green LED lights).

Note! The normal conditions for engagement of air conditioning (A/C) must have been met.

- Check that the compressor clutch activates. The fault has been remedied if the function is OK.

Hint: There is a ticking noise when the clutch activates.

Is the function OK?

Yes - FAULT FOUND

No - Fault-tracing information

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Fault-tracing information




Information

Fault-tracing information
The fault should have been detected and remedied. As this is not the case fault-tracing has failed.
Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.

Do you want to exit fault-tracing?

Yes - Exit fault-tracing

No - Attempt New Test

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Attempt New Test - Checking for a short-circuit

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