Part 2
Hands free unit for carphone, Universal (Continued)
Connecting the phone module (PHM)
Applies to left-hand drive cars
- Take the long cable harness from the kit.
- Route the end with the small white connector under the carpet at the right-hand door sill. Route it up in the front edge of the fuse holder (CEM), route it forward and locate it as illustrated.
- Connect the phone module (PHM) to the newly routed cable harnesses.
- The cable (1) for the telephone holder
- The cable (2) for the microphone
- The cable (3) for the power supply, amplifier and accessory electronic module (AEM).
- Wrap the control module with foam tape from the kit to prevent rattling.
- Place the newly connected phone module (PHM) as far in against the left-hand side of the firewall as possible. Position the module so that it does not loosen or run the risk of becoming trapped by the inner section of the glove compartment when the glove compartment is reinstalled.
- Connect the grey connector (1) in the routed cable harness to the corresponding socket in the media player.
- Connect the grey connector (2) in the routed cable harness to the grey connector (3) which was detached from the media player.
- Plug the remaining connectors which where detached into the media player.
- Reinstall the media player and secure it.
Preparations for right-hand drive car
- Turn the ignition key to position 0.
- Disconnect the battery negative lead.
Note! Wait at least five minutes before disconnecting the connectors or removing other electrical equipment.
- Position the steering wheel in its lowest and rearmost position.
- Remove the two screws from the surround for the combined instrument panel.
- Pull off the surround starting at the lower edge and then at the upper edge. The surround is secured by a clip at each side of the lower edge. Place the surround to one side.
- Carefully pry off the panel at the rear edge of the centre console. Use a weatherstrip tool. The panel is secured by a catch on each of the short sides.
- Move the panel to the side to access the two screws underneath.
- Remove the two screws.
- Open the glove compartment.
- Carefully pry off the panel inside the centre console. Use a plastic weatherstrip tool. The panel is secured by two clips on each of the short sides.
- Pull the panel away downwards.
- Carefully press in the air quality sensor so it releases from its holder on the back side of the glove compartment.
- Detach the surround around the display and the media player: Press in the catch at the edge of the media player cover. Use a small screwdriver. Carefully pry off the surround at the corner. Use a plastic weatherstrip tool.
Note! Do not damage the panel and dashboard.
Repeat the operation on the other side.
Hint: If the other side does not detach, press the detached side into position again and repeat the procedure, beginning from the other side.
- Fold the surround backwards. Remove by pulling upwards.
- Press out the display module (1) from the reverse of the centre console. Use both hands and press straight back.
- Disconnect the two connectors. Put the display to one side.
- Remove the two screws holding the centre console to the dashboard.
- Remove the connector on the reverse of the dashboard environment panel.
- Remove the centre console from the dashboard and tunnel console.
- Remove the two screws from the bottom of the media player.
- Pull out the media player. Disconnect the connector on the reverse side.
Note! Note how the wiring is packed on the reverse. The fibre optic cables are easily damaged and must not be bent to a radius less than 25 mm (1").
- Remove the panel on the right-hand and left-hand ends of the dashboard. Carefully pry off the panel until the three clips release. Use a weatherstrip tool.
Note! Do not damage the dashboard.
- Remove the sill trim panel from the right-hand and left-hand front doors. First pull off the front edge of the sill trim panel so that the clip releases. Then continue backwards until the remaining clips on the underside have released.
- Unhook the sill trim panel from the B-post panel.
- Remove the clip holding the nozzle for the air duct on the right-hand and left-hand sides.
- Remove the five screws in the opening to the glove compartment.
- Remove the front section of the glove compartment by pulling backwards until the two clips at the upper edge release. Disconnect the two connectors from the top.
- Remove the screw for the vent on the left-hand side. Pull off the vent to the left. Place to one side.
- Remove the four screws for the inner section of the glove compartment. Pull out. Place it to one side. If a DVD reader is installed, detach the connectors on the back side.
Illustration A
- Remove the three screws in the soundproofing panel on the right-hand side.
- Push the carpet on the right-hand side of the centre console to one side.
- Carefully pry off the soundproofing panel from the top edge of the dashboard. Use a weatherstrip tool. The panel is secured by two clips at the top edge.
Illustration B
- Remove the soundproofing panel. First disconnect the connector for the lighting (1).
Installing the mounting for the telephone holder
- Take the mounting (1), cover (2), mounting plate (3) and four screws from the kit. Tighten to each other.
- Position the mounting with the mounting plate and cover in the cut-out for the combined instrument panel surround. The cover must connect to the dashboard where the arrows are displayed.
- Mark out the holes to be drilled for the mounting.
- Drill out the holes using a -5 mm (13/64") diameter drill bit. Use a 10 mm (25/64") drill stop to prevent damaging the components on the inside.
- Remove any swarf.
- Remove the holder and cover from the mounting.
- Tighten the mounting to the dashboard. Use the two screws and the mounting plate (positioned on the inside) from the kit.
- Push the felt tape on the left-hand side of the surround to one side.
- Cut off the two tabs.
- Re-apply the tape.
- Take the telephone holder from the kit. Insert the connector on the underside of the ignition switch along the left-hand side of the combined instrument panel. Continue down into the dashboard and out where the cables to the display are located.
Installing the microphone
- Remove the weatherstrip for the door at the A-post.
- Pull off the panel from the A-post. The panel is secured by three clips.
- Lift the panel upwards and outwards.
- Unhook the clip nearest the roof.
- Remove the panel.
- Mark out and drill the holes for the mounting plate. Use a -2.5 mm (3/32") diameter drill bit as illustrated.
- Remove any swarf.
- The microphone is secured to the mounting plate (if applicable). Remove the microphone secured with two mounting hooks by the long sides.
- Install the mounting plate on the A-post panel using two screws from the kit.
Caution! The inflatable curtain (IC) is located inside the A-post panel. It is important to file off the screws securing the mounting plate if necessary, so that they just fit through the panel.
- Check how much of the screws protrudes on the reverse. Unscrew the screws. File off the screws to the correct length.
- Reinstall the screws.
- Press the microphone from the kit into place on the mounting plate.
- Route the microphone cable along the inside of the A-post. Secure it with pieces of butyl tape where it folds over the edge of the panel and continue along the front edge as illustrated.
- Reinstall the A post panel.
- Insert the cable for the microphone through the right-hand end of the dashboard.
- Continue to route the cable above the combined instrument panel to the cable for the telephone holder by the ignition key.
- Now route the cable in the same way as the cable for the telephone holder.
- Reinstall the rubber strip in the door opening.