Part 3

Hands free unit for carphone, Universal (Continued)

Cable routing

- File a groove in the combined instrument panel surround on the left-hand side for the cable to the telephone holder as illustrated.

- Reinstall the combined instrument panel surround. Ensure that the telephone holder cable is positioned in the cut-out.
- Adjust the cable length between the telephone holder and surround.
- Tighten the cover and mounting plate to the holder.

- Press telephone holder into place on the mounting plate. Adjust the cable length outside the surround.

- Saw off the protruding section (1) in the centre console using a hack saw blade.

- File down the edge (1) so that the large surface is completely flat.

- Mark out and drill a -2 mm (5/64 ") hole on the flat surface as illustrated.

- Take one screw and the connector with the two attached cables from the kit and use the screw to secure it in the newly drilled hole. The screw must be tightened in the hole (1) in the connector.
- Now twist the connector so that the hole (2) is inside the edge (3) when drilling.
- Drill out the hole through the hole in the connector. Use a -2 mm (5/64 ") drill bit.
- Take a new screw from the kit. Tighten the screw in the drilled hole.
- Drill out the third hole (4) in the same way. Tighten using screws from the kit.
- Remove any swarf and filings.

- Press the switch for the telephone holder into the newly installed connector.

- Remove the two screws along the front edge of the centre console.

Applies to cars without a passenger compartment connector socket
- Push the floor carpet to one side in order to route the cable harness toward the rear of the car.

Applies to cars with a passenger compartment connector socket
- Remove the locking sleeve over the cable splice in the passenger compartment connector socket.
- Disconnect the cable from the passenger compartment connector socket.
- Remove the passenger compartment connector socket from its bracket.
- Push the floor carpet to one side in order to route the cable harnesses toward the rear of the car.

- Remove the extension cable to the aerial from the kit and connect it to the short cable in the centre console connectors.

- Wrap the connectors with foam tape from the kit to prevent rattling.

- Push aside the carpet on the right-hand side along the front edge of the opening for the front door.
- Pry off the cover to the connector bridge.

- Route the previously connected cable (1) to the aerial from the connector in the centre console to the right through the hole for the right-hand air duct (2). Continue along the duct to the right-hand collision member mounting.
- Route it inside the mounting and down to the connector bridge (3).
- Secure it at the air duct with three tie straps from the kit.

- Connect the routed aerial cable (1) to the corresponding cable in the connector bridge.
- Secure the cover over the contact bridge.
- Conceal the excess cable under the carpet.

- Guide the cables in inside the centre console panel and tighten this with the two screws.

- Take the large cable (1) harness from the kit.
- Route the long single cable (2) and the cable harness (3) with white connector on the right-hand side of the centre console and down towards the floor. The two large grey connectors must remain in the centre of the dashboard where the media player shall be located.
- Route the long single cable (2) in the cable harness down and inside the floor carpet, and out at the right-hand front door sill.

- Take the control module from the kit and connect the cables in accordance with the following:
Cable (1) with the black connector from the telephone holder.
Cable (2) with the black connector from the microphone.
Cable (3) with the white connector from the large cable harness.
- Clamp the cables at the existing cable harness on the right-hand side of the centre console using tie straps from the kit.

- Wrap the control module with foam tape from the kit to prevent rattling.

- Fit the newly connected control module furthest in on the right-hand side of the centre console, against the cowl under the carpet.
- Collect all excess cable and place it on the right-hand side as well.

- Connect the grey connector (1) in the routed cable harness to the corresponding socket in the media player.
- Connect the grey connector (2) in the routed cable harness to the grey connector (3) which was detached from the media player.
- Plug the remaining connectors which where detached into the media player.
- Reinstall the media player and secure it.

Applies to the V50

- Remove the cargo compartment carpet.

- Pry off the four external clips at the front edge/bottom edge of the sill trim panel on the tailgate.
- Pry up one of the corners of the sill trim panel so that the two clips at that end release. Use a weatherstrip tool.
- Pull up the sill trim panel so the remaining six clips release. Remove the panel.
- Detach the rubber strip where it covers the right-hand side panel in the boot opening.

- Fold the seat cushion and backrest on the right-hand side of the rear seat forward.

- Grasp the upper edge of the right-hand side cushion. Pull the side cushion forward so that the clip on the reverse releases.
- Slide the side cushion up. Remove the side cushion.
- Remove the screw at the rear edge of the panel at the front/top of the right-hand side panel.
- Pull the panel upwards so that the four clips on the inside release. Remove the panel.

- Pull off the rubber strip at the rear of the opening for the right-hand rear door.
- Carefully pry off the lower panel on the C-post on the right-hand side. Carefully pry at the top edge. Use a plastic weatherstrip tool.
- Pull the panel on the C-post so that the two upper clips release. Then continue down until the last two clips release. Remove the panel on the C-post.

- Fold out the load securing eyelets on the right-hand side panel.
- Insert a scriber with an angled tip into the holes in the top of the covers (1). Turn the scriber so that the tip engages the reverse of the cover. Pull the covers off.
- Remove the screws in the load securing eyelets.
- Remove the screw (2) at the front/top edge of the side panel.
- Pull off the side panel at the top so that the two clips at the rear/bottom of the side window and the clip at the bottom of the D-post release.
- Disconnect the connector for the 12V socket, if present.
- Lift out the side panel.

- Remove the right-hand floor support. First remove the three clips at the bottom of the compartment, then lift it up.

Applies to cars with reversing warning systems
- Remove the parking assistance system (PAS) behind the right-hand rear wheel arch. This is to access the lower clip for the insulation panel, and to later facilitate access to the accessory electronic module (AEM).

- Remove the insulation panel on the right-hand side. It is secured with two clips.

Applies to S40 (04-)

- Remove the cargo compartment carpet.

- Remove the upper floor support on the right-hand side, if applicable.

- Unscrew the two external clips at the front edge/bottom edge of the sill trim panel on the tailgate.
- Pry up one of the corners of the sill trim panel using a weatherstrip tool so that the two clips at that end release.
- Pull up the sill trim panel at the other end so that the remaining two clips release. Remove the sill trim panel.
- Detach the rubber strip where it covers the right-hand side panel in the boot opening.

- Fold the seat cushion and backrest on the right-hand side of the rear seat forward.

- Grasp the upper edge of the right-hand side cushion. Pull the side cushion forward so that the clip on the reverse releases.
- Slide the side cushion up. Remove the side cushion.

Illustration B

- Remove the five clips (1), in illustrations A and B holding the right-hand side panel in the bodywork.
- Unhook the front edge of the parcel shelf panel at the mounting (2), in illustration A. Pull the side panel away from the parcel shelf panel and the panel on the C-post.
- Unhook the side panel from the mounting (3), in illustration B, on the underneath of the parcel shelf.
- Disconnect the connector for the 12V socket, if present.
- Unhook the side panel from the load securing eyelets (4), in illustration A. Remove the side panel.

Applies to cars with reversing warning systems
- Remove the parking assistance system (PAS) behind the right-hand rear wheel arch in order to access the accessory electronic module (AEM). If necessary, also disconnect the wiring around this.

Applies to the S40 (04-) and V50

- Pull the top edge of the sill trim panel in the right-hand rear door inwards until the clips on the inside release. Then continue down and pull the panel upwards until the remaining two clips on the underside release.

- Pull off the rubber mouldings at the rear edge of the right-hand front door and at the front edge of the right-hand rear door. This releases the lower panel on the B-post.
- Pull the bottom edge of the lower panel on the B-post until the two bottom clips release.

Connecting to the accessory electronic module (AEM)

- Route the cable for the accessory electronic module (AEM), and the cable harness with the two green connectors, from the control module to the space in the glove compartment.
- Route the wiring under the floor carpets, inside the lower panel on the B-post and the insulation panels, back to the accessory electronic module (AEM) inside the panel in the rear edge of the right-hand rear wheel arch. Route the wiring along the existing cable harnesses in the cargo compartment.

Note! Ensure that the cable is positioned so that there is no risk of it catching or rubbing.

- Pull the accessory electronic module (AEM) away from its bracket in the rear edge of the right-hand rear wheel arch.

- Disconnect the large connector on the accessory electronic module (AEM). Press in the catch (A). Pull the black handle (B) in the direction of the arrows until a click is heard.
- Disconnect the connector from the accessory electronic module.

- Remove the black catch holding the black switch in place in the connector by pulling in the direction of the arrow.
- Remove the black switch by inserting a pointed object in the hole on the other shorter side. Press the switch out.

- Connect the green/white (GN/W) cable from the routed cable harness to terminal 11 in the black connector for the accessory electronic module (AEM).

Note! The numerical markings on the top and bottom of the black terminal pin are extremely small, so be careful when installing the cable.

- Reinstall the black switch in the connector. Lock into place using the catch.
- Press the connector into the Accessory Electronic module. Secure using the black locking handle.
- Reinstall the accessory electronic module (AEM) in its bracket.

Supplementary work

Cargo compartment
- Reinstall the insulation panel on the right-hand side (applies to V50).
- Reinstall the floor support (applies to V50).
- Reinstall the parking assistance system (PAS) control module if removed.
- Reinstall the side panels.
- Tighten the screws in the load securing eyelets. Tighten to 24 Nm (18 lbf.ft.) (applies to the V50).
- Reinstall the tailgate sill trim panel.
- Reinstall the upper floor support if applicable (applies to the S40)
- Reinstall the rubber strips in the boot lid opening
- Reinstall the cargo compartment carpet

Passenger compartment
- Reinstall the B and C-post panels on the right-hand side.
- Fold the floor carpet back at the right-hand front seat.
- Reinstall the passenger compartment connector socket, if applicable.
- Reinstall the sill trim panels on the right-hand side.
- Reinstall the rubber strips in the door openings on the right-hand side.
- Reinstall the side cushion.
- Position the backrest and seat cushions back into place.

Dashboard
- Reinstall the inner section of the glove compartment.
- Reinstall the lower vent.
- Connect the connectors for the lighting to the front section of the glove compartment. Tighten the glove compartment.
- Attach the connectors and reinstall the firewall.
- Reinstall the clips in the vents on the ends of the dashboard.
- Reinstall the panels on the ends of the dashboard.
- Connect and reinstall the media player.
- Reinstall the centre console and connect the dashboard environment panel.
- Connect and reinstall the display unit.
- Press the surround for the display into place.
- Reinstall the panel inside the centre console.

- Reconnect the battery negative lead
- Programme the software in accordance with the service information in VIDA.