Part 1

Hands free unit for carphone































INTRODUCTION
- NOTE! Read through the entire text before carrying out any work.
- The front page gives the date of this edition and the edition it replaces.
- The second page shows the tools needed for the installation and the contents of the installation kit.
- The illustrations display the procedure in order of operation. The order of operation is repeated in the text section.
- Cut out the text page in order to follow the illustrations and text at the same time.






Hands free unit for carphone

Note! This accessory requires software unique to the car.

Note!
- Steps 1-50 apply to left-hand drive cars
- Steps 51-96 apply to right-hand drive cars

Preparations for left-hand drive car




- Turn the ignition key to position 0.
- Disconnect the battery negative lead.

Note! Wait at least five minutes before disconnecting the connectors or removing other electrical equipment.




- Position the steering wheel in its lowest and rearmost position.
- Remove the two screws from the surround for the combined instrument panel.




- Pull off the surround starting at the lower edge and then at the upper edge. The surround is secured by a clip at each side of the lower edge. Place the surround to one side.




- Carefully pry off the panel at the rear edge of the centre console. Use a weatherstrip tool. The panel is secured by a catch on each of the short sides.
- Move the panel to the side to access the two screws underneath.
- Remove the two screws.




- Open the glove compartment.
- Carefully pry off the panel inside the centre console. Use a plastic weatherstrip tool. The panel is secured by two clips on each of the short sides.
- Pull the panel downwards.




- Carefully press in the air quality sensor so it releases from its holder on the back side of the glove compartment.




- Detach the surround around the display and the media player: Press in the catch at the edge of the media player cover. Use a small screwdriver. Carefully pry off the surround at the corner. Use a plastic weatherstrip tool.

Note! Do not damage the panel and dashboard.

Repeat the operation on the other side.

Hint: If the other side does not detach, press the detached side into position again and repeat the procedure, beginning from the other side.

- Fold the surround backwards. Remove by pulling upwards.




- Press out the display module (1) from the reverse of the centre console. Use both hands and press straight back.
- Disconnect the two connectors. Put the display to one side.




- Remove the two screws holding the centre console to the dashboard.
- Remove the connector on the reverse of the dashboard environment panel.
- Remove the centre console from the dashboard and tunnel console.




- Remove the two clips securing the cables to the media player by first pressing them to the sides and then pulling them away downwards.

Note! Be careful with the optic cables so that they are not bent or stretched.




- Remove the two screws from the bottom of the media player.
- Pull out the media player. Disconnect the connector on the reverse side.

Note! Note how the wiring is packed on the reverse. The fibre optic cables are easily damaged and must not be bent to a radius less than 25 mm (1").




- Angle up both air vents.




- Grip the air vent, press it out and pull it up.
- Do the equivalent to the other air vent.

Illustration A




- Insert a scriber and push up one of the catches in the lower edge of the air vents' housing.
- Insert the tool part no. 9995919 in the space which is opened and pull out until the catch releases.
- Repeat this until all catches in the lower edge have released.

Illustration B




- Grip the ends of the housing and pull out until all catches on both the top and bottom are fully free from the inside of the dashboard. If necessary, use a weatherstrip tool to prize out the ends of the housing.

Note! Do not damage the dashboard.

Note! Pull alternately on the right and left-hand sides, otherwise the edge of the housing will crack where it enters the air ducts on the inside. The housing is secured firmly so force will be required to release it.




- Remove the panel on the right-hand and left-hand ends of the dashboard. Carefully pry off the panel until the three clips release. Use a weatherstrip tool.

Note! Do not damage the dashboard.




- Remove the clip holding the nozzle for the air duct on the right-hand and left-hand sides.




- Remove the five screws in the opening for the glove compartment.




- Remove the front section of the glove compartment by pulling backwards until the two clips at the upper edge release. Disconnect the two connectors from the top.




- Remove the screw for the vent on the right-hand side. Pull off the vent to the right. Place to one side.




- Remove the three screws to the inner section of the glove compartment and pull it out. Place it to one side.




- Remove the sill trim panel from the left-hand and right-hand front doors. First pull off the front edge of the sill trim panel so that the clip there releases. Then continue backwards until the remaining clips on the underneath have released.
- Unhook the sill trim panel from the B-post panel.

Illustration A




- Remove the three screws in the soundproofing panel on the left-hand side.
- Push the carpet on the left-hand side of the centre console to one side.
- Carefully pry off the soundproofing panel from the top edge of the dashboard. Use a weatherstrip tool. The panel is secured by two clips at the top edge.

Illustration B




- Remove the soundproofing panel. First disconnect the connectors for the lighting (1).

Installing the telephone holder




- Fit the support legs of the bracket from the kit into the socket for the surround of the combined instrument panel and in the left-hand air vent.
- Position the left-hand support leg of the bracket as illustrated. The front edge of the support leg must be parallel with the edge in the cut-out in the dashboard and the measurement to the bottom edge of the support leg must be taken from the centre of the radius.
- Mark out the holes to be drilled for the mounting.




- Drill out the holes using a -5 mm (13/64') diameter drill bit. Use a 10 mm (25/64') drill stop to prevent damaging the components on the inside.
- Remove any swarf.




- Secure the left-hand support leg of the bracket to the dashboard using two screws and the mounting plate (located on the inside) from the kit.




- Drill out the hole for the right-hand support leg with a -4 mm (5/32') diameter bit.
- Take a screw from the kit and secure the right-hand support leg.




- Take the mounting plate and short antenna cable with blue connector from the kit.
- Press in the antenna cable's blue connector on the rear of the mounting plate.




- Take the mounting plate and four screws (l = 16mm) from the kit. Secure the mounting plate in the installed bracket.




- Insert the two connectors on the top of the ignition switch, on the right-hand side of the combined instrument panel, and then down in the dashboard. There is not much space by the ignition switch, so be careful with the cables there.

Installing the microphone




- Remove the weatherstrip for the door at the A-post.
- Pull off the panel from the A-post. The panel is secured by three clips.
- Lift the panel upwards and outwards.
- Unhook the clip nearest the roof.
- Remove the panel.




- Mark out and drill the holes for the mounting plate. Use a -2.5 mm (3/32') diameter drill bit as illustrated.
- Remove any swarf.




- The microphone is secured to the mounting plate (if applicable). Remove the microphone secured with two mounting hooks by the long sides.
- Install the mounting plate on the A-post panel using two screws from the kit.

Caution! The inflatable curtain (IC) is located inside the A-post panel. It is important to file off the screws securing the mounting plate if necessary, so that they just fit through the panel.
- Check how much of the screws protrudes on the reverse. Unscrew the screws. File off the screws to the correct length
- Reinstall the screws.




- Press the microphone from the kit into place on the mounting plate.




- Route the microphone cable along the inside of the A-post. Secure it with pieces of butyl tape where it folds over the edge of the panel and continue along the front edge as illustrated.




- Reinstall the A post panel.
- Insert the cable for the microphone through the left end of the dashboard.
- Continue to route the cable above the combined instrument panel to the cable for the telephone holder by the ignition key.
- Now route the cable in the same way as the cable for the telephone holder.
- Reinstall the rubber strip in the door opening.