Operation CHARM: Car repair manuals for everyone.

Part 2














Handsfree, Volvo Handsfree System with Bluetooth (Continued)

Steps 36 - 48 apply to cars of model year 2007




- Unhook the sun visor from the mounting.
Carry out on both sides.




- Remove the locking plug and the mounting.
Carry out on both sides.




- Pull off the driver's weather strip at the A-post and dashboard.
- Pull off the panel from the A-pillar. The panel is secured by three clips.
- Unhook the safety clip.
- Lift the panel upwards and inwards in the vehicle.
- Remove the panel.




- Remove the interior lighting by grasping the front edge and pulling downwards. It is held in place with six catches.




- Remove the three screws.




- Take two 700 mm pieces of foam tape from the kit.
- Cut one piece of foam tape in the middle.
- Tape one long and one short piece of foam tape on the microphone cable starting 70 mm from the microphone.




- Pull down the headlining with the interior lighting frame slightly.
- Route the microphone cable along the top of the existing cable harness as illustrated.




- Route the microphone cable to the front edge of the headlining as illustrated.

Note! Position the cable so that it is not pinched when the sun visor mounting is refitted.




- Make a mark on the foam tape affixed to the cable 230 mm from the microphone.
- Use a cable tie to fasten the cable at the mark at the existing connector.
- Install the three trim screws.




- Hold the microphone cable straight forward and refit the interior lighting.




- Clean the area on the microphone and headlining panel as illustrated, which corresponds to the size of the double-sided adhesive tape. Use a solution of 25% isopropanol and 75% water, as well as a lint free cloth.
Dry with care, do not rub.
- Allow to dry.

Note! In cases where the area is heavily soiled or treated with cockpit shine. First clean using a washing up detergent (FAIRY or similar).

- Remove the backing tape from one side of the Velcro strip and press it onto the microphone.




- Remove the remaining backing tape from the Velcro strip and press the microphone securely onto the ceiling panel as illustrated.

Note! Direct the microphone towards the driver.

Feed in any cable excess.




- Route the cable to the A-pillar and onwards to the glove compartment.
- Take three small tie straps from the kit and secure the cable at the A-pillar as illustrated.

Warning! Make sure that the routing of the microphone cable does not interfere with the function of the inflatable curtain.

- Refit the sun visor mountings.
- Reinstall the A pillar panel and weatherstrip.

Installing the control module




- Take the cable harness and control module from the kit. Connect the cable harness to the control module (1).
- Lock the catch (2).




- Get a thick foam tape from the kit and fasten it on the front of the control module. Fold up the foam tape around the corners and edges of the control module.




- Get three small pieces of foam tape from the kit and fasten these on the back of the control module.




- Detach the front sill molding by first pulling it backwards at the front edge and then straight up so that the clips release.




- Unscrew the clips holding the floor carpet.
- Fold aside the floor mat to access the bulkhead panel inside.

Note! Take care not to create folds in the carpet.




- Place the control module with the thick foam tape forward, against the bulkhead.




- Fold aside the cable harnesses (1) so that they do not end up between the control module and floor mat.
- Route the control module's cable harness under the cable harnesses (2) and on toward the tunnel console.

Connecting




- Fold the carpet to the right of the center console.





Applies to cars with internal amplifier
- Take the relay and two thick pieces of foam tape from the kit.
- Connect the connectors from cable harness A to the relay.
- Tape the foam tape pieces around the relay.





Applies to cars with internal amplifier
- Place the relay between the carpet and the climate control unit as illustrated.




- Connect the connectors as illustrated.

Applies to cars with internal amplifier
- 1. Connect cable harness A to the cable from the control module.

Applies to cars with external amplifier
- 1. Connect cable harness B to the cable from the control module.

Applies to all models
- 2. Connect the microphone
- 3. Connect the control panel
- Take one of the cut pieces of foam tape and tape around the connectors.




- Place the connectors and the excess wiring inside the center console.
- Fold back the carpet.




- Take two large tie straps from the kit and secure the cable from the microphone on top of the collision pipe.

Applies to cars with external amplifier
- Also secure the cable harness B, that is to be later routed back to the external amplifier.





Reinstall:
- gear lever gaiter, starting at the trailing edge.
- and slide the tunnel console forward so that the lugs secure it. At the same time align the floor carpet on the right and left-hand sides.
- the two screws at the front edge of the tunnel console.
- the panel at the parking brake.
- the two screws and the cover under the armrest.
- front storage compartment inside of the center console.
- and connect the display unit.
- the surround for the display.

Steps 63-82 apply to cars with external amplifier




- Grasp the upper edge of the right-hand side cushion. Pull the side cushion forward so that the clip on the reverse releases.
- Slide the side cushion up. Remove the side cushion.
- Repeat the operation on the other side.




- Pull off the rubber strip at the rear of the opening for the right-hand rear door.
- Carefully pry off the lower panel on the C-post on the right-hand side. Carefully pry at the top edge. Use a plastic weatherstrip tool.
- Pull the panel on the C-post so that the two upper clips release. Then continue down until the last two clips release. Remove the panel on the C-post.




- Pull the top edge of the sill trim panel in the right-hand rear door inwards until the clips on the inside release. Then continue down and pull the panel upwards until the remaining two clips on the underside release.




- Pull off the rubber moldings at the rear edge of the right-hand front door and at the front edge of the right-hand rear door. This releases the lower panel on the B-pillar.
- Pull the bottom edge of the lower panel on the B-pillar until the two bottom clips release.




- Fold the rear seat cushions and backrest forwards.





Applies to the V50
- Remove the cargo compartment carpet.




- Use a weatherstrip tool and pry up one corner of the sill trim panel so that the two clips on the short side release.
- Pull up the sill trim panel so the remaining six clips release. Remove the panel.
- Detach the rubber strip where it covers the left and right-hand side panel in the tailgate opening.




- Remove the screw.
- Pull the panel upwards so that the four clips on the inside release. Remove the panel.
- This is carried out on the left-hand side on right-hand drive vehicles.




- Fold out the load securing eyelets.
- Insert a scriber with an angled tip into the holes in the top of the covers (1). Turn the scriber so that the tip engages the reverse of the cover. Pull the covers off.
- Remove the screws in the load securing eyelets.
- Remove the screw (2).
- Pull off the side panel at the top so that the two clips at the rear/bottom of the side window and the clip at the bottom of the D-post release.
- Disconnect the connector for the 12V socket, if present.
- This is carried out on the left-hand side on right-hand drive vehicles.





Applies to the S40
- Remove the cargo compartment carpet.




- Remove the upper floor support on the left and right-hand sides if applicable.




- Unscrew the two external clips at the front edge/bottom edge of the sill trim panel on the tailgate.
- Use a weatherstrip tool and pry up one corner of the sill trim panel so that the two clips in that end release.
- Pull up the sill trim panel at the other end so that the remaining two clips release. Remove the sill trim panel.
- Detach the rubber strip where it covers the right-hand side panel in the boot opening.





Illustrations A and B
- Remove the four clips (1), in illustration A, holding the side panel in the bodywork.
- Unhook the front edge of the parcel shelf panel at the mounting (2), in illustration A. Pull the side panel away from the parcel shelf panel and the panel on the C-post.
- Unhook the side panel from the mounting (3), in illustration B, on the underneath of the parcel shelf.
- Disconnect the connector for the 12V socket, if present.
- Unhook the side panel from the load securing eyelets (4), in illustration A. Remove the side panel.
- This is carried out on the left-hand side on right-hand drive vehicles.










Applies to the S40 and V50
- Route the cable B inside the floor carpets, the lower B-post panel and the insulation panels, back to the rear edge of the right-hand rear wheel arch. Route the cable along the existing cable harnesses in the cargo compartment.

Note! Ensure that the cable is positioned so that there is no risk of it catching or rubbing.





Applies to left-hand drive S40 and V50
- Continue routing the cable harness to the amplifier.
- Position the cable harness at the existing cable harness to the side and at the rear edge of the cargo compartment, all the way from the right-hand wheel arch to the amplifier.
- Take a short tie strap from the kit and secure the cable harness at the existing cable harness.





Applies to the V50
- Remove the clips and the insulation panel.




- Disconnect the rear connector (1) on the amplifier.




- Connect cable harness C from the kit to the amplifier as follows:
1. Connector (1) that was disconnected from the amplifier is connected to the female connector (2) on the adapter cable.
2. plug connector (3) on the adapter cable into the amplifier.
- Tape one section of the cut piece of foam tape around connectors (1) and (2).
- Secure the excess cable using one of the cut up parts of foam tape and two short tie straps, on the existing cable harness of the vehicle.





Applies to the V50
- Reinstall the insulation panel on the left-hand side.

Applies to the S40 and V50
- Take the relay from the kit. Connect the connectors from the cable harness B and C to the relay.
- Tape two thick pieces of foam tape around the relay.




- Place the relay behind the existing cable harness.

Finishing work

Applies to all models




- Reinstall the connectors to the rear section of the glove box. Note the color marking on the cable for the right-hand connector.




Dashboard

Reinstall:
- the lower vent.
- the sound proofing.
- the rear section of the glovebox by guiding it in diagonally inside the center console and then straight forward. The rear section must be positioned on the outside of the remaining inner section. Remove the tape.
- the clip for the vent on the glovebox.
- the panel on the dashboard end face.
- the pillar panel.
- the door's weatherstrip at the A-pillar.
- the panel above the center console. Check that the cable to the control panel is not pinched.
Cargo compartment

Reinstall:
- the side panels.
- the screws in the load securing eyes. Tightening torque 24 Nm (18 lbf.ft.) (applies to the V50).
- the sill trim panel for the tailgate.
- the upper floor support if applicable (applies to the S40).
- the rubber strips in the cargo compartment opening.
- the cargo compartment carpeting.
Passenger compartment

Reinstall:
- the B-pillar panel.
- the sill trim panels.
- the C-pillar panel.
- the rubber strips in the door openings.
- side cushions.
- Position the backrest and seat cushions back into place.





Carry out a function test as follows:
- Turn the ignition key to position I.
- Turn on the radio.
- Check that the control panel for Bluetooth lights up.
- Press the round button (1) in the middle of the control panel.
The radio should mute and a voice should start to speak.
- Press the button with the red handset symbol (2).
The voice should stop and the radio sound should return.