Part 5

Navigation system, Turn by Turn (Continued)

Pressing the sleeve

Illustration A

- Fit the crimping sleeve in the press tool P/N 9512785. Select the socket as per colour coding. Clamp the pliers together slightly, but only so that the crimping sleeve remains in the pliers.
- Insert the cable in the crimping sleeve until it reaches the stop.

Note! Make sure that the cable insulation does not come into the press area of the sleeve or that the stripped part or the cable extends outside of the sleeve.

Illustrations B and C

- Press the legs of the pliers completely together to ensure a proper splice. The pliers will then release automatically.
- With your hand, check that the crimping sleeve is securely in place.

Heating the crimping sleeve

Illustrations A and B

- Place a suitable shield behind the cables to be crimped to prevent thermal stress to the surrounding area.
- Warm the sleeve with a hot air gun, P/N 9512777, and suitable nozzle. It is extremely important that the crimping sleeve be securely crimped around the cable. You should be able to see that a little bit of glue has been forced out around the cable. (Illustration B).

- Plug the black connector (1) into the corresponding socket in the media player.
- Plug the remaining connectors which where detached into the media player.
- Reinstall the media player and secure it.

Connecting the external amplifier

Note! Steps 117 - 147 apply to cars with external amplifier.

- Remove the sill trim panel at the right-hand front door. First pull off the front edge of the sill trim panel so that the clip releases. Then continue backward until the remaining clips on the underside have released.
- Unhook the sill trim panel from the B-pillar panel.

Applies to cars without a passenger compartment connector socket
- Push the floor carpet to one side in order to route the cable harness toward the rear of the car.

Applies to cars with a passenger compartment connector socket
- Remove the locking sleeve over the cable splice in the passenger compartment connector socket.
- Disconnect the cable from the passenger compartment connector socket.
- Remove the passenger compartment connector socket from its bracket.
- Push the floor carpet to one side in order to route the cable harness toward the rear of the car.

Steps 120-126 apply to the V50

- Remove the cargo compartment carpet.

- Prize off the four external clips at the front edge/bottom edge of the sill trim panel on the tailgate.
- Prize up one corner of the sill trim panel using a weatherstrip tool so that the two clips on the short side release. Pull the sill trim panel up so that the remaining six clips release, and remove it.
- Detach the rubber strip where it covers the left and right-hand side panel in the tailgate opening.

- Fold the seat cushion and backrest forward on both the right and left-hand sides of the rear seat.

- Grip the top edge of the right-hand side bolster and pull forward so that the clip on the back releases. Move the side bolster upward and remove it.
- Remove the screw at the rear edge of the panel at the front/top of the right-hand side panel.
- Pull the panel upwards so that the four clips on the inside release. Remove the panel.
- Repeat the operation for the left-hand side.

- Pull off the rubber strip at the rear of the opening for the right-hand rear door.
- Carefully prize away the lower C-pillar panel on the right-hand side. Prize at the top edge using a plastic weatherstrip tool. Pull the C-pillar panel in so that the two upper clips release. Then continue downward, until the last two clips have released, and remove the C-pillar panel.
- Repeat the operation for the left-hand side.

- Fold out the load securing eyelets on the right-hand side panel. Take a scriber with angled tip and insert it in the holes in the top edge of the cover (1). Twist the scriber so that the tip engages the rear side of the cover, and pull the cover away.
- Remove the screws in the load securing eyelets.
- Remove the screw (2) at the front/top edge of the side panel.
- Pull off the side panel at the top so that the two clips at the rear/bottom of the side window and the clip at the bottom of the D-pillar release.
- Disconnect the connector for the 12V socket, if present.
- Lift out the side panel.
- Repeat the operation for the left-hand side.

- Remove the right-hand floor support. First remove the three clips in the bottom of the compartments and then lift it up. Do the equivalent on the left-hand side.

Steps 127-134 apply to the S40

- Remove the cargo compartment carpet.

- Remove the upper floor support on the left and right-hand sides if applicable.

- Unscrew the two external clips at the front edge/bottom edge of the sill trim panel on the tailgate.
- Prize up one corner of the sill trim panel using a weatherstrip tool so that the two clips in the end release. Pull the sill trim panel up at the other end so that the remaining two clips release, and remove it.
- Detach the rubber strip where it covers the left and right-hand side panel in the tailgate opening.

- Fold the seat cushion and backrest on the right-hand side of the rear seat forward.

- Grip the top edge of the right-hand side bolster and pull forward so that the clip on the back releases. Move the side bolster upward and remove it.

- Remove the five clips (1), in illustrations A and B holding the right-hand side panel in the bodywork.
- Unhook the parcel shelf panel at the front edge at the bracket, (2) in illustration A. Pull the side panel away from the parcel shelf panel and the C-pillar panel.
- Unhook the side panel from the mounting (3), in illustration B, on the underneath of the parcel shelf.
- Disconnect the connector for the 12V socket, if present.
- Unhook the side panel from the load securing eyelets (4), in illustration A. Remove the side panel.

- Remove the three clips (1) holding the left-hand side panel to the body. Unhook the side panel from the bracket (2) on the underside of the parcel shelf.
- Fold out the rear edge of the side panel from the bodywork. At the same time unhook the side panel from the rear load securing eyelet.
- Fold out the side panel so that the amplifier at the rear of the wheel arch is accessible.

Steps 135-137 apply to both the S40 and V50

- Pull the top edge of the sill trim panel in the right-hand rear door inwards until the clips on the inside release. Then continue down and pull the panel upwards until the remaining two clips on the underside release.

- Pull off the rubber mouldings at the rear edge of the right-hand front door and at the front edge of the right-hand rear door. This releases the lower panel on the B-pillar.
- Pull the bottom edge of the lower panel on the B-pillar until the two bottom clips release.

- Route the cable harness with the two grey connectors and the attached thin single cable from the area for the glove compartment. The black/white (SB/W) single cable is plugged into the connector in step 87, and must be routed along as far as possible.
- Route the cables inside the floor carpets, the lower B-pillar panel and the insulation panels, back toward the amplifier in the left-hand rear wheel arch. Route the cables along the existing cable harnesses in the cargo compartment.

Caution! Ensure that the cable is positioned so that there is no risk of it catching or rubbing.

Applies to the V50
- Remove the insulation panel around the existing amplifier. First remove the three clips.

Applies to the S40 and V50
- Continue to route the cable harness with the two grey connectors.
- Position the cable harness as illustrated.
- Clamp in the cable harness at the existing cable harness using three tie straps.

Applies to right-hand drive cars
- Take the adapter cable, P/N 30752743, with two large green and two grey connectors from the kit.
- Remove the connector's secondary catch on the male connector in accordance with step 107.
- Remove the cables from position 1, grey/red (GR/R), and position 3, yellow/red (Y/R). Carefully insert the tool, P/N 9512639 as illustrated, detach the primary catch and at the same time pull out the cables.

Applies to right-hand drive cars
- Change places on both cables so that the positions are as illustrated.
- Reinstall the secondary catch.

Applies to right-hand drive cars
- Remove the cables from position 9, grey (GR), and position 11, yellow (Y). Carefully insert the tool, P/N 9512639 as illustrated, detach the primary catch and at the same time pull out the cables.

Applies to right-hand drive cars
- Change places on both cables so that the positions are as illustrated.
- Reinstall the secondary catch.

Applies to right-hand drive cars
- Remove the secondary catch on the large green female connector. Carefully prize out the catches at the sides and move them forward. Pull out the catch.
- Now change positions on the same cables in the connector, as those in the steps above for the male connector (1-3, 9-11).
- Reinstall the secondary catch.

Applies to all models

- Plug the small grey connectors (1) into the adapter cable, P/N 30752743, to the corresponding grey ones (2) in the routed cable harness.
- Route the cable harness with the T-cable to the amplifier on the left-hand side.

- Remove the rear connector (1) on the amplifier.

- Connect the T-cable to the amplifier as follows:
- Connect connector (1) (disconnected from the amplifier) to the female connector (2) on the T-cable.
- Connect connector (3) on the T-cable to the amplifier.

Installing the screen

- Take the screen from the kit and press it in on the connector/holder.

Installing the remote control holder

Illustration A

- Clean the rear side of the holder for the remote control using isopropanol. Wipe dry.

Illustration B

- Clean the front of the bracket using isopropanol. Wipe dry.

- Take double-sided adhesive tape from the kit and remove one piece of protective backing tape.

- Firmly press the tape in on the rear side of the holder.

- Remove the remaining protective backing tape from the double-sided adhesive tape.

- Firmly press the holder in on the bracket.

- Secure the remote control from the kit into the holder.

Finishing work

Cargo compartment
- Reinstall the insulation panel on the left-hand side (applies to V50).
- Reinstall the floor supports (applies to V50).
- Reinstall the side panels (S40/V50) with cover panels (V50).
- Torque tighten the screws in the load securing eyelets to 24 Nm (18 lbf.ft.) (V50).
- Reinstall the tailgate sill trim panel.
- Reinstall the upper floor support if applicable (applies to the S40).
- Reinstall the rubber strips in the tailgate opening.
- Reinstall the cargo compartment carpet.

Passenger compartment
- Reinstall the B and C-pillar panels on the right-hand side.
- Fold the floor carpet back at the right-hand front seat.
- Reinstall the passenger compartment connector socket, if applicable.
- Reinstall the sill trim panels on the right-hand side.
- Reinstall the rubber strips in the door openings on the right-hand side.
- Reinstall the side bolster.
- Position the backrest and seat cushions back into place.

Dashboard
- Reinstall the lower vent.
- Plug in the connectors to the lighting for the front section of the glove compartment. Tighten in the glove compartment.
- Reinstall the clip in the air vent on the end face of the dashboard.
- Reinstall the end face panel on the end face of the dashboard.
- Reinstall the centre console and connect the dashboard environment panel.
- Reinstall the panel in the rear edge of the centre console.
- Connect and reinstall the display unit.
- Press the surround for the display into place.
- Reinstall the panel inside the centre console.
- Reconnect the battery negative lead.

Programming the system

Illustration A

Program the system as follows:
1. Select "Settings"
2. Select "Service"
3. Press OK at "Code"
4. Enter code:
- 6330
1. Select "X-Code"
2. Enter code:
- XCA9 - VQ3Z
- A6SV - FWY1
1. Press "OK"
2. Press "Save settings"

Note! Do not forget this!

Illustration B

Volvo menu
- The system now starts up with the Volvo logo and is ready for use.

Radio Mute function

Applies only if the car has AEM and the Radio Mute function is desired
The function mutes the radio when there are navigation messages.
- Take a new cable with minimum area 0.35 mm� (0.000542501 in�).
- Using a crimping sleeve, splice the new cable with the brown/white (BN/W) cable from the brown connector at the navigation unit.
- Route the cable along the rear crossmember and connect it at position 11 in the AEM. If the position is in use by handsfree mute, splice the cable with the crimping sleeve. Make sure that the splices are performed as described in steps 113 - 115.
- Load the Telemute application in AEM.