Fuel System - Fuel Pump Control Module Information
NO: 23-26DATE: 10-5-2006
MODEL: All New S40, V50
MODEL YEAR: 2004- (see chassis limits below)
SUBJECT: Replacing and Relocating the Fuel Pump Control Module
REFERENCE: VIDA
Replacing and Relocating the Fuel Pump Control Module
DESCRIPTION:
A new control module for the fuel pump (hereafter referred to as the FP control module) has been introduced. (This part is sometimes also known as the Pump Electronic Module, or PEM.) There is also a new location for the FP control module. Vehicles built after the chassis breaks below already have the FP control module installed in the new location.
When replacing a defective FP control module, use the new part, and install it in the new location. This TNN describes the method of replacing the old FP control module with the new FP control module in its new location.
VEHICLES AFFECTED:
Model Chassis No
S40 (04-) -168552
V50 -169721
PARTS:
SERVICE:
1. Information on new FP control module location
The FP control module has been moved from its previous location in front of the rear axle on the right side of the fuel tank (as illustrated).
2. Information on new location, continued
The new location is on the left side beneath the rear seat cushion and carpet as illustrated.
Replacement and relocation of FP control module
3. Preparatory work
Ignition in position 0.
Removal
4. Removing the old FP control module
Raise the vehicle.
The FP control module is located in front of the rear axle on the right side of the fuel tank.
Bend in the 2 metal tabs (1).
Remove:
- The connector from the FP control module
- The FP control module from the vehicle
Installation
5. Install the plug
Fit the plug from the cable harness kit to the connector.
Use a cable tie to securely fasten the cable to the bracket.
Installing the new FP control module
6. Raise the left seat cushion of the rear seat.
Remove the scuff plate on the left side by pulling the front edge straight up and then detaching it at the rear edge.
Fold up the carpet to expose the floor and connector.
7. Installing the new FP control module, continued
Open the connector and fit the cable harness from the kit.
Installing the new FP control module, continued
Position the FP control module on the floor between the two studs.
Remove the backing tape from the FP control module's velcro strip and press it into position.
Plug the connector into the FP control module.
Reposition the carpet and fit the scuff plate.
Reposition the seat cushion.