Operation CHARM: Car repair manuals for everyone.

Engine, Installing






Engine, installing

Operation number: 21003-2

Note! Some variation in the illustrations may occur, but the essential information is always correct.

Installation






Note! Ensure that no hoses, wiring or anything else catches.

Stop the lift approximately 15 cm before the subframe reaches the frame members.
Install the driveshaft to the hub on both sides. Refer to: Driveshaft left, B6304T4, TF-80SC AWD, B6324S4, TF-80SC, B6324S5, TF-80SC AWD, B6324S5, TF-80SC Driveshaft Left and Drive shaft right Drive Shaft Right





Torque: M8, 24 Nm

Continue to raise the engine until there is approximately 50 mm to contact.






Caution! Guide the lower steering shaft into the hole in the firewall.

Torque: M8, 24 Nm





Installing the sub-frame

Install the following items:
- Torque: M10, 50 Nm

- Torque: Subframe to chassis (Front screws) Stage 1: 150 Nm Stage 2: 90 degree

- Torque: Subframe to chassis (Rear screws) Stage 1: 150 Nm Stage 2: 90 degree





Installing components in the front suspension.
Torque: Front stabilizer bar link to stabilizer bar, 70 Nm





Torque: M12, 80 Nm





Torque: M12, 80 Nm





Torque: Driveshaft to wheel hub (front) Stage 1: 35 Nm Stage 2: 90 degree





Installing fuel lines.





Installing the electrical connector on the steering gear.

Install the propeller shaft. Refer to: Propeller shaft Propeller Shaft


























Torque: M8, 24 Nm

Torque: M6, 10 Nm


















Torque: M6, 10 Nm

Fill cooling system. Refer to: Cooling system - draining, charging and bleeding, B6324S4, B6324S5, B6304T4 Service and Repair.


Install the following items:
- air cleaner housing. Refer to: Air cleaner housing Service and Repair
- battery. Refer to: Battery Removal and Replacement
- the upper torque rod. Refer to: Upper torque rod, B6324S4, B6324S5, B6304T4 Upper Torque Rod
- accessory drive belt. Refer to: Accessory Drive Belt Service and Repair
- catalytic converter. Refer to: Catalytic converter Service and Repair
- position sensor front wheel suspension Refer to: Position sensor, suspension front Service and Repair
- the front wheels. Refer to: Wheels Service and Repair
- engine control module (ECM). Refer to: Engine control module (ECM) Service and Repair